Thermotropic Coating for Solar Power Limiting

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Solution Overview

Problem

Existing temperature-responsive optical devices for solar energy filtration, such as smart windows, are often expensive, physically cumbersome, or unreliable due to absorption-based methods, liquid formulations, and high production costs, and lack efficient angle-independent solutions.

Innovation Solution

A thermotropic composition using salt nanoparticles or microparticles embedded in a temperature-sensitive organic polymer host layer, which changes refractive index with temperature to create a scattering layer that reflects incident light, allowing for reversible transparency and energy savings in windows.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If absorption-based thermochromic materials are used for solar filtration, then temperature-dependent light filtering is achieved, but the filter itself heats up requiring positioning away from the room interior and increasing cost

Engineering Contradiction:
Improvetemperature-dependent light filteringVSAvoidpositioning requirements and cost
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The patent employs thermotropic materials that undergo reversible optical property changes in response to temperature variations. These materials transition between transparent and translucent states, dynamically adjusting light transmission without requiring active heating or cooling systems, thereby eliminating the need for complex positioning away from room interiors.

Inventive Principle:
Principle #32Color changes

2Object-affected harmful factors

If multi-layer reflective coatings are used for temperature-responsive light filtration, then angle-independent reflection is achieved, but the number of layers increases production cost

Engineering Contradiction:
Improveangle-independent reflectionVSAvoidnumber of layers
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent utilizes thermotropic materials whose optical parameters (refractive index, scattering properties) change in response to temperature variations. This single-layer approach achieves temperature-responsive light filtration without requiring multiple alternating layers, thereby reducing manufacturing complexity while maintaining effective solar control.

Inventive Principle:
Principle #35Parameter changes

3Temperature

If liquid formulations with salt precipitation are used for light scattering, then temperature-dependent transparency is achieved, but special sealing and complicated production methods are required

Engineering Contradiction:
Improvetemperature-dependent transparencyVSAvoidsealing and production complexity
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The patent employs solid polymer matrices containing dispersed inorganic particles that provide thermotropic functionality without requiring liquid formulations. This eliminates the need for complex sealing mechanisms to prevent leakage, simplifying both production processes and installation while maintaining reversible temperature-dependent optical properties.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Object-affected harmful factors

If thick polymer layers are used for scattering-based filtration, then significant light filtration effect is achieved, but the layer thickness increases device complexity

Engineering Contradiction:
Improvelight filtration effectVSAvoidlayer thickness
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent utilizes composite materials consisting of inorganic particles dispersed within a polymer matrix. This composite structure enhances light scattering efficiency per unit thickness, allowing effective solar filtration with thinner layers compared to conventional homogeneous polymer films, thereby reducing overall device complexity while maintaining filtration performance.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a cost-effective, angle-independent, and reversible solar power limiting mechanism for windows, enabling efficient energy savings by transitioning between transparent and translucent states based on ambient temperature, suitable for retrofitting existing windows and reducing cooling and heating costs.

Implementation Method 1

The matrix is formed of an organic polymer having a refractive index which varies as a function of the temperature

Methodology Applied
Scientific EffectTemperature-dependent refractive index change: Refraction

Implementation Method 2

Temperature change induces change in the refraction index of the matrix as well as of the embedded particles, creating a scattering layer, substantially reflecting the incident light

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentEP3219764B1Thermotropic coating
Publication Date: 2018.12.19 ELBIT SYSTEMS LTD
  • EP3219764B1 patent drawingFigure 1~2
  • EP3219764B1 patent drawingFigure 3a~3b
  • EP3219764B1 patent drawingFigure 4~5

AI summary

The present invention relates to optical power-limiting devices, and more particularly, to an optical power-limiting passive (self-adaptive) device and to a method for limiting solar power transmission in devices such as windows, using scattering level changes in a novel thermotropic composition that contains salt nano or microparticles embedded in a solid transparent host layer, where temperature change induces change in the refraction index of the matrix as well as of the embedded particles, creating a scattering layer, substantially reflecting the incident light thus limiting the amount of light passing through the window, green house covers, car sun roofs, solar panel windows and protection layers on housing roofs and walls, as a function of ambient temperature.