Thin-Disc UV Laser with Frequency Doubling for Stable Output

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Solution Overview

Problem

Existing UV laser technologies face challenges in generating temporally stable high-intensity UV light efficiently, particularly in applications requiring precision and stability, such as micro-scale machining and medical procedures.

Innovation Solution

The use of Semiconductor Thin Disc Lasers (STDLs) as Visible Wavelength Laser Light Sources (VWLS) combined with Non-Linear Crystals (NLCs) to convert visible light into UV light, employing VECSEL and MECSEL configurations with optimized laser cavities, heat spreaders, and pumping techniques to achieve stable UV output.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional UV laser technologies are used, then UV light can be generated, but temporal stability and intensity consistency are poor

Engineering Contradiction:
Improvetemporal stability of UV lightVSAvoidintensity consistency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent combines a Visible Wavelength Laser Light Source (VWLS) with a Non-Linear Crystal (NLC) in a single integrated laser apparatus. The VWLS generates visible light that passes through the NLC to produce UV light through frequency doubling, merging two functional components into one system to achieve stable and intense UV output.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces a Non-Linear Crystal (NLC) as an intermediary component between the visible light source and the final UV output. The NLC acts as a frequency converter that transforms visible wavelength light from the VWLS into UV wavelength light, enabling stable UV generation through this intermediate transformation step.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If high intensity visible light is generated, then UV conversion potential increases, but energy consumption increases

Engineering Contradiction:
Improvevisible light intensityVSAvoidenergy consumption
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The patent optimizes the parameters of the Non-Linear Crystal (NLC), including its length, material composition, and positioning within the laser cavity, to maximize frequency conversion efficiency. By carefully selecting and adjusting these parameters, the system achieves high UV output with reduced energy waste, improving the overall energy efficiency of the visible-to-UV conversion process.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the generation of temporally stable high-intensity UV light, suitable for precision applications by enhancing visible light intensity within the laser cavity and utilizing appropriate NLCs to convert it efficiently into UV light, ensuring stability and efficiency.

Implementation Method 1

a frequency doubling optics component, such as a Non-Linear Crystal (NLC) or a periodically poled material, to convert the visible light into UV light

Methodology Applied
Scientific EffectFrequency doubling: Second Harmonic Generation

Implementation Method 2

the STDL is electrically or optically pumped to generate the visible laser light

Methodology Applied
Scientific EffectLight emission from semiconductor laser: Light Emitting Diode

Data Source

PatentUS20250246870A1Stable UV Laser
Publication Date: 2025.07.31 PAVILION INTEGRATION CORP
  • US20250246870A1 patent drawing
  • US20250246870A1 patent drawing
  • US20250246870A1 patent drawing

AI summary

UV laser devices, systems, and methods are shown and/or described herein. Included are a method, device or system for VECSEL and MECSEL lasers including both barrier-pumped and in-well pumped lasers. Also disclosed is a method of manufacturing gain chips for use in the lasers, arrangements of lasers, and selection of proper non-linear crystal (NLC) for use in the device.