Thin-Film Piezoelectric Waveguides for Evanescent RF Coupling

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Solution Overview

Problem

Existing radio-frequency signal processing technologies face challenges in integrating surface acoustic waves across thick lithium niobate substrates due to difficulties in setting precise air gaps, limiting the practical application of evanescent coupling for frequency-dependent processing.

Innovation Solution

The development of microfabrication techniques enables the fabrication of thin-film piezoelectric acoustic structures on the same chip, allowing for evanescent coupling of multiple waveguides in the same plane, with lithium niobate being a suitable material, and the use of transducers to convert electrical signals to acoustic signals and vice versa, facilitating efficient radio-frequency signal processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If thick lithium niobate substrates are used for surface acoustic wave propagation, then the acoustic wavelength is maintained, but the difficulty of setting precise air gaps increases significantly

Engineering Contradiction:
Improveacoustic wave propagation stabilityVSAvoidair gap precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The invention transitions from three-dimensional thick substrate coupling to two-dimensional thin-film coupling by suspending thin-film piezoelectric membranes above the substrate. This dimensional reduction enables precise air gap control through microfabrication techniques while maintaining acoustic wave propagation stability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The invention employs thin-film piezoelectric membranes suspended above the substrate to create controllable air gaps. These thin films enable precise gap control through standard microfabrication processes, resolving the manufacturing precision issue while maintaining reliable acoustic coupling.

Inventive Principle:
Principle #30Flexible shells and thin films

2Adaptability or versatility

If evanescent coupling is used to couple surface acoustic waves across an air gap, then frequency-selective processing is enabled, but the device size becomes impractically large when using thick substrates

Engineering Contradiction:
Improvefrequency-selective processing capabilityVSAvoiddevice size
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The invention changes the thickness parameter of the piezoelectric layer from thick substrate dimensions to thin-film dimensions. This parameter change enables evanescent coupling with practical device sizes while preserving frequency-selective processing capabilities through resonant structures.

Inventive Principle:
Principle #35Parameter changes

3Area of stationary object

If multiple waveguides are integrated on the same chip for evanescent coupling, then compact frequency-selective devices are achieved, but the fabrication complexity increases

Engineering Contradiction:
Improvechip area utilizationVSAvoidfabrication process complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The invention segments the piezoelectric structure into suspended thin-film membranes that can be independently fabricated and positioned. This segmentation allows multiple waveguides to be integrated on the same chip using standard microfabrication techniques, achieving compact devices without excessive fabrication complexity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables compact, frequency-selective radio-frequency signal processing devices with improved power transfer and reduced size, achieving efficient energy coupling and high quality factors, potentially leading to more effective radio-frequency signal processing and sensing applications.

Implementation Method 1

input and output transducers that respectively convert input electrical signals to acoustic signals and convert acoustic signals to electrical signals

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

the evanescent electromagnetic fields can be used to couple surface acoustic waves (SAWs) across an air gap between propagation media

Methodology Applied
Scientific EffectEvanescent coupling:

Implementation Method 3

when acoustic waves propagate in piezoelectric media, they co-propagate with electromagnetic energy. The electric fields travel at the velocity of the acoustic wave

Methodology Applied
Scientific EffectAcoustic wave propagation: Sound

Data Source

PatentUS10491190B1Evanescently coupled piezoelectric acoustic devices
Publication Date: 2019.11.26 NATIONAL TECHNOLOGY & ENGINEERING SOLUTIONS OF SANDIA LLC
  • US10491190B1 patent drawing
  • US10491190B1 patent drawing
  • US10491190B1 patent drawing

AI summary

An electro-acoustic device includes a plurality of suspended, piezoelectric, acoustically waveguiding membranes supported in a common plane. An input transducer coupled to one of the waveguiding membranes converts input electrical signals to traveling-wave acoustic signals. An output transducer coupled to one of the waveguiding membranes converts acoustic signals to electrical signals. At least two of the waveguiding membrane have parallel straight sections that are longer than a guided acoustic wavelength and that are mutually separated by an air gap having a width less than the guided acoustic wavelength.