Thin Film Transistor Amorphous Polycrystalline Semiconductor Layer Design

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Solution Overview

Problem

Existing thin film transistors in display technology face challenges in achieving high conductivity and reducing hot carrier effects and leakage currents, which affect the performance and efficiency of display devices.

Innovation Solution

A thin film transistor design incorporating a substrate with a first semiconductor layer having amorphous semiconductor material in the channel region and source/drain regions, and a second semiconductor layer with higher conductivity polycrystalline material in the source/drain regions, where the second semiconductor layer is not in direct contact with the first portion, reducing hot carrier effects and leakage currents. The manufacturing method includes forming a first semiconductor layer with amorphous material and converting a portion to polycrystalline material using laser annealing, and depositing a second semiconductor layer with higher conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a thin film transistor uses amorphous semiconductor material in the channel region, then the manufacturing process is simplified and device uniformity is improved, but the conductivity is insufficient and hot carrier effects increase

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidconductivity and hot carrier effect control
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies local quality by using different semiconductor material structures in different regions: amorphous semiconductor material in the channel region for manufacturing simplicity, and polycrystalline semiconductor material in the source/drain regions for high conductivity. This regional differentiation resolves the contradiction by optimizing each region's material properties according to its functional requirements.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite materials by combining amorphous and polycrystalline semiconductor materials within the same thin film transistor structure. The first semiconductor layer contains amorphous material in the channel portion and polycrystalline material in the source/drain portions, creating a composite structure that simultaneously achieves manufacturing simplicity and high conductivity with reduced hot carrier effects.

Inventive Principle:
Principle #40Composite materials

2Reliability

If the second semiconductor layer is in direct contact with the first semiconductor layer in source/drain regions, then conductivity is improved, but hot carrier effects and leakage currents increase

Engineering Contradiction:
ImproveconductivityVSAvoidhot carrier effects and leakage currents
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent segments the contact interface between the first and second semiconductor layers by introducing a third semiconductor layer with intermediate properties. This third layer is positioned between the amorphous first layer and the highly conductive second layer in the source/drain regions, creating a gradual transition that maintains conductivity while reducing hot carrier effects and leakage currents through the segmented structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies parameter changes by controlling the doping concentration of the third semiconductor layer to be between that of the first and second layers. This intermediate doping parameter creates a gradual conductivity transition, allowing the structure to maintain low resistance while reducing the abrupt field changes that cause hot carrier effects and leakage currents.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances conductivity and reduces hot carrier effects and leakage currents, improving the performance and efficiency of thin film transistors in display devices by utilizing amorphous and polycrystalline semiconductor materials effectively.

Implementation Method 1

converting a portion to polycrystalline material using laser annealing

Methodology Applied
Scientific EffectLaser annealing: Annealing

Data Source

PatentUS11309427B2Thin film transistor and method for manufacturing a thin film transistor
Publication Date: 2022.04.19 BOE TECHNOLOGY GROUP CO LTD
  • US11309427B2 patent drawing
  • US11309427B2 patent drawing
  • US11309427B2 patent drawing

AI summary

The present disclosure relates to a thin film transistor and a manufacturing method thereof. The thin film transistor includes a substrate, a first semiconductor layer, a gate dielectric layer, and a gate electrode sequentially stacked on the substrate, the first semiconductor layer has a first portion located in a channel region of the thin film transistor and a second portion in source/drain regions of the thin film transistor and located on both sides of the first portion, the second portion and first sub-portions of the first portion adjacent to the second portion include an amorphous semiconductor material, a second sub-portion of the first portion between the first sub-portions includes a polycrystalline semiconductor material, and a second semiconductor layer located in the source/drain regions and in contact with the second portion, wherein a conductivity of the second semiconductor layer is higher than a conductivity of the amorphous semiconductor material.