Thin Photoelectric Keyboard Switch Balancing Frame

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Solution Overview

Problem

Existing photoelectric keyboard switches face challenges in achieving thinness and stability, resulting in unsmooth use due to poor balance performance and thickness issues.

Innovation Solution

A thin photoelectric mechanical keyboard switch design incorporating an X-shaped balancing frame, tension spring, guiding core, and light-emitting/receiving tubes on a PCB board, forming a light-conducting channel for on/off functionality and enhancing balance and press stability through the guiding core's movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If traditional photoelectric keyboard switch structure is used, then photoelectric detection function is achieved, but the thickness is large and balance performance is poor

Engineering Contradiction:
ImprovethicknessVSAvoidbalance performance
Core Design Contradiction:
Length of moving objectVSStability of the object's composition

Solution Approach 1:

The switch structure is segmented into distinct functional modules: the guiding core for vertical movement, the X-shaped balancing frame for balance, the tension spring for resetting, and the light-emitting/receiving tubes for detection. This segmentation allows each component to be optimized independently, achieving thinness while maintaining balance performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The X-shaped balancing frame introduces a diagonal dimensional arrangement rather than traditional vertical stacking, allowing the balancing mechanism to function within a thinner profile while maintaining structural stability and balance performance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Length of moving object

If thin design is implemented, then product thickness is reduced, but balance and press stability deteriorate

Engineering Contradiction:
ImprovethicknessVSAvoidpress stability
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The tension spring acts as a counterweight mechanism, providing upward restoring force to balance the downward pressing force. This ensures stable press operation and reliable key return even in the thin switch structure, maintaining press stability while achieving reduced thickness.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Solution Approach 2:

The X-shaped balancing frame employs asymmetric diagonal support structures that provide optimal balance and stability within the constrained thin profile, distributing mechanical loads effectively to maintain press stability.

Inventive Principle:
Principle #4Asymmetry

3Speed

If photoelectric components are added, then detection speed and service life are improved, but structural complexity increases

Engineering Contradiction:
Improveresponse speedVSAvoidstructural complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The guiding core serves multiple functions: it guides the vertical movement of the keycap, positions the light-emitting and light-receiving tubes, and provides the communication hole for light transmission. This multi-functionality reduces the need for separate components, maintaining fast photoelectric response while controlling structural complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The light-emitting tube and light-receiving tube are integrated into the same guiding core structure, with the communication hole formed by the guiding core itself. This merging of detection components into the movement mechanism reduces overall structural complexity while maintaining fast photoelectric detection response.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The combination of an X-shaped balancing frame and tension spring improves balance and stability, while the guiding core controls the torsion spring to create a light-conducting channel for keypress functionality, offering a smoother and more stable user experience.

Implementation Method 1

a light-emitting tube 12 and a light-receiving tube 13 are correspondingly provided at an edge of the lower through hole 11 on the printed circuit board 1

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Implementation Method 2

a photoelectric switch is arranged on the circuit board and comprises a transmitting element and a receiving element

Methodology Applied
Scientific EffectPhotoelectric detection: Photoelectric Effect

Implementation Method 3

A first accommodation slot 21 and a second accommodation slot 22 are provided on the base 2... a tension spring 8, and a guiding core 9 are disposed in the second accommodation slot 22

Methodology Applied
Scientific EffectElastic force: Elasticity

Data Source

PatentEP3544184B1Thin optical mechanical keyboard switch
Publication Date: 2021.09.22 DONGGUAN CITY KAIHUA ELECTRONICS
  • EP3544184B1 patent drawingFigure 1
  • EP3544184B1 patent drawingFigure 2~3
  • EP3544184B1 patent drawingFigure 4~5

AI summary

A thin photoelectric mechanical keyboard switch includes a printed circuit board (PCB) (1), a base (2), and a keycap (3). A first accommodation slot (21), a second accommodation slot (22), and a surrounding slot (23) are provided at the base (2). A balancing frame (4) is disposed in the surrounding slot (23). A torsion spring (5) is arranged in the first accommodation slot (21). An upper through hole is provided at a bottom portion of the second accommodation slot (22), and a blocking piece (6), a hanging piece (7), a tension spring (8), and a guiding core (9) are disposed in the second accommodation slot (22). One end of the tension spring (8) is fastened in the guiding core (9) and connected to the hanging piece (7), and the other end of the tension spring (8) is connected to the balancing frame (4). An insertion portion (91) is provided at a lower end of the guiding core (9). The insertion portion (91) consists of two pieces of insertion plates (911). A lower opening (94) is formed between the two pieces of insertion plates (911), and used to fit the tension spring (8). Communication holes (912) are provided at the two pieces of insertion plates (911), respectively. A lower through hole (11) corresponding to the upper through hole is provided at the PCB (1). A light-emitting tube (12) and a light-receiving tube (13) are correspondingly provided at the edge of the lower through hole (11) on the PCB (1). The guiding core (9) slides vertically along a direction of the upper through hole and the lower through hole (11). The thin photoelectric mechanical keyboard switch utilizes light to implement turning on and off functions, realizing a thinned design, and enhancing pressing balance performance and stability.