Thin-Si Passive Structure for Tip-to-Tip Shorting Mitigation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Nanosheet technology faces interference issues as devices scale down, requiring a thicker bulk material for passive devices, which leads to tip-to-tip shorting problems when integrated with logic devices.

Innovation Solution

A microelectronic structure with a passive device featuring a thinner doped substrate, a silicide layer, and a conductive metal plane on the backside surface, reducing the overall thickness and enhancing current flow, allowing for smaller backside contacts and mitigating shorting issues.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a larger amount/thickness of bulk material is used for forming passive devices, then the passive device can be formed properly, but the overall device thickness increases causing tip-to-tip shorting problems

Engineering Contradiction:
Improvepassive device formationVSAvoidsubstrate thickness
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The substrate is segmented into two distinct parts: a thin passive device substrate (20-50 nm) and a separate bulk substrate. The thin substrate is sufficient for passive device formation, while the bulk substrate provides additional material where needed, eliminating tip-to-tip shorting problems caused by excessive thickness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different substrate thicknesses are applied to different functional regions: the passive device region uses a thin substrate (20-50 nm) to prevent shorting, while the logic device region maintains a thicker bulk substrate for proper device formation. This localized quality optimization resolves the contradiction between reliability and thickness.

Inventive Principle:
Principle #3Local quality

2Length of stationary object

If the substrate thickness is reduced to prevent tip-to-tip shorting, then device integration is improved, but current flow through the substrate may be insufficient

Engineering Contradiction:
Improvesubstrate thicknessVSAvoidcurrent flow
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

The substrate structure uses a composite of doped semiconductor material with optimized doping concentrations. The thin substrate (20-50 nm) is heavily doped to compensate for the reduced thickness, maintaining sufficient current flow while preventing tip-to-tip shorting. The composite doping profile ensures both electrical performance and dimensional constraints are met.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces the thickness of the passive device substrate to 20-50 nm, improving current flow and reducing the height of backside contacts, thus preventing tip-to-tip shorting and enabling more efficient integration with logic devices.

Implementation Method 1

enhancing current flow, allowing for smaller backside contacts and mitigating shorting issues

Methodology Applied
Scientific EffectElectrical Conduction: Conduction (electrical)

Data Source

PatentUS20240413164A1PASSIVE DEVICE WITH THINNER Si LAYER
Publication Date: 2024.12.12 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US20240413164A1 patent drawing
  • US20240413164A1 patent drawing
  • US20240413164A1 patent drawing

AI summary

A microelectronic structure including a logic device and a passive device. The passive device includes a doped substrate, a silicide layer located on a backside surface of the doped substrate, and a metal plane located on a backside surface of the silicide layer.