Thioprecursor Synthesis for Statins via Base-Catalyzed Substitution

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Solution Overview

Problem

The existing methods for synthesizing hexanoic acid derived statins require multiple reaction steps and the use of hazardous and expensive trifluoromethanesulfonic anhydride, leading to costly work-up procedures and environmentally problematic waste streams.

Innovation Solution

A method involving the direct conversion of a compound of general formula (4) with an alcohol and a thiol in the presence of a base and an acetalization agent, omitting the need for trifluoromethanesulfonic anhydride, which allows for the introduction of a carboxylic acid protecting group in a single step, reducing the number of chemical conversions and improving yield and purity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If trifluoromethanesulfonic anhydride is used to activate the alcohol function, then nucleophilic attack with thiol is enabled, but the process becomes hazardous, expensive, and generates environmentally problematic waste streams

Engineering Contradiction:
Improvereaction efficiencyVSAvoidenvironmental impact and cost
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent removes the hazardous activating agent (trifluoromethanesulfonic anhydride) from the reaction system entirely. Instead, it uses a base-catalyzed direct substitution reaction between the alcohol and thiol, eliminating the source of harmful waste streams while maintaining reaction efficiency through alternative mechanistic pathways.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces expensive, hazardous reagents with inexpensive, environmentally benign alternatives. The base catalyst (such as potassium carbonate or cesium carbonate) is cheap, non-toxic, and can be easily removed, replacing the expensive and hazardous trifluoromethanesulfonic anhydride.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Manufacturing precision

If multiple reaction steps are used to prepare chiral diol sulfones, then the synthesis is thorough, but the number of chemical conversions increases and productivity decreases

Engineering Contradiction:
Improvesynthesis completenessVSAvoidnumber of reaction steps
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent combines multiple separate reaction steps into a single one-pot procedure. The base-catalyzed substitution of the alcohol with thiol, followed by oxidation to sulfone, and subsequent olefination reactions are performed sequentially in the same reaction vessel without isolation of intermediates, reducing the total number of steps while maintaining product purity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent performs preliminary protection of the diol as an acetal before the substitution reaction, and then carries out the thiol substitution, oxidation, and olefination in sequence. This preliminary protection prevents side reactions and ensures high purity of the final product while streamlining the overall process.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in high-yield, high-purity compounds of general formula (2), which can be efficiently converted into statins, reducing the environmental impact and operational costs while maintaining the optical purity of the products.

Implementation Method 1

a nucleophilic attack with a thiol is possible

Methodology Applied
Scientific EffectNucleophilic substitution: Chemical Bonding

Implementation Method 2

contacting, in the presence of water, a compound of general formula (4) with an alcohol of general formula R4-OH, a thiol of general formula R5-SH and an acetalization agent

Methodology Applied
Scientific EffectAcetalization: Chemical Bonding

Data Source

PatentEP2788341B1Process for the preparation of a thioprecursor for statins
Publication Date: 2017.04.05 DSM SINOCHEM PHARMA NETHERLANDS
  • EP2788341B1 patent drawing
  • EP2788341B1 patent drawing
  • EP2788341B1 patent drawing

AI summary

The present invention relates to a process for the preparation of a precursor for the synthesis of hexanoic acid derived statins and to the use of said precursor in the manufacture of a medicament.