Three-Stream Gas Turbine Architecture for Fan Diameter Limits

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Solution Overview

Problem

Conventional gas turbine engine design faces challenges in increasing fan diameter for improved propulsive efficiency while managing weight, thermal demands, and packaging constraints, leading to potential decreases in overall efficiency and installation difficulties.

Innovation Solution

A three-stream gas turbine engine design incorporating a primary and secondary fan, with a third stream airflow, utilizes specific airflow ratio relationships to maintain or enhance propulsive efficiency, address packaging and weight concerns, and manage thermal loads, featuring a ducted fan and unducted rotor assembly with variable geometry components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If fan diameter is increased for improved propulsive efficiency, then propulsive efficiency is improved, but weight increases and packaging becomes more difficult

Engineering Contradiction:
Improvepropulsive efficiencyVSAvoidengine weight
Core Design Contradiction:
ProductivityVSWeight of moving object

Solution Approach 1:

The engine airflow is divided into three separate streams: a core stream through the combustor, a first bypass stream around the core, and a second bypass stream (third stream) further outward. This segmentation allows each stream to be optimized independently, enabling the outer bypass stream to contribute to propulsive efficiency without requiring a single oversized fan that would increase weight and packaging complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a radial dimension to the bypass flow path by creating a second bypass stream that flows through an annular passage between the first bypass duct and the outer casing. This additional radial layering of airflow paths allows the engine to achieve high propulsive efficiency without increasing the overall engine diameter, thus avoiding packaging and weight penalties.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If fan diameter is increased for improved propulsive efficiency, then propulsive efficiency is improved, but packaging constraints are violated

Engineering Contradiction:
Improvepropulsive efficiencyVSAvoidengine volume
Core Design Contradiction:
ProductivityVSVolume of moving object

Solution Approach 1:

The engine employs a nested configuration where the core stream path is surrounded by the first bypass stream, which is in turn surrounded by the second bypass stream (third stream). The ducts and passages are arranged concentrically, with the inner components nested within outer components. This nesting allows multiple airflow paths to coexist within a compact radial envelope, maintaining high propulsive efficiency without increasing overall engine volume.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

By adding a radial dimension to the bypass flow architecture with the annular second bypass passage, the engine achieves enhanced propulsive efficiency within the same axial and radial footprint. The third stream flows through the annular space between the first bypass duct and outer casing, utilizing otherwise wasted space and avoiding increases in engine volume.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If conventional two-stream design is used, then device complexity is low, but propulsive efficiency cannot be optimized further

Engineering Contradiction:
Improvepropulsive efficiencyVSAvoidengine complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The airflow is segmented into three distinct streams with separate ducts and passages: a core stream, a first bypass stream, and a second bypass stream (third stream). Each stream has its own dedicated flow path, allowing independent optimization of propulsive efficiency. The segmentation is achieved through carefully designed ducting that guides each stream through its own passage, maintaining clarity of function while improving performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The outer casing and structural components serve multiple functions: they contain the second bypass stream, provide structural support, and define the outer boundary of the engine. The annular passage for the third stream utilizes space between existing components, allowing the same structural elements to serve both structural and flow guidance functions, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12516647B2Gas turbine engine with third stream
Publication Date: 2026.01.06 GENERAL ELECTRIC CO
  • US12516647B2 patent drawing
  • US12516647B2 patent drawing
  • US12516647B2 patent drawing

AI summary

A gas turbine engine is provided. The gas turbine engine includes a turbomachine defining an engine inlet to an inlet duct, a fan duct inlet to a fan duct, and a core inlet to a core duct; a primary fan driven by the turbomachine; and a secondary fan located downstream of the primary fan within the inlet duct. The gas turbine engine defines a thrust to power airflow ratio between 3.5 and 100 and a core bypass ratio between 0.1 and 10, wherein the thrust to power airflow ratio is a ratio of an airflow through a bypass passage over the turbomachine plus an airflow through the fan duct to an airflow through the core duct, and wherein the core bypass ratio is a ratio of the airflow through the fan duct to the airflow through the core duct.