Three-Stream Gas Turbine Engine for Fan Diameter Tradeoffs

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Solution Overview

Problem

Conventional gas turbine engine design faces challenges in increasing fan diameter for improved propulsive efficiency while managing weight, thermal demands, and packaging constraints, leading to potential decreases in overall efficiency and installation difficulties.

Innovation Solution

A three-stream gas turbine engine design incorporating a primary and secondary fan, with a third stream airflow, utilizing variable geometry components and heat exchangers to optimize thrust to power airflow and core bypass ratios, maintaining or enhancing propulsive efficiency while addressing weight and thermal management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If fan diameter is increased for improved propulsive efficiency, then propulsive efficiency is improved, but weight increases and packaging becomes more difficult

Engineering Contradiction:
Improvepropulsive efficiencyVSAvoidengine weight
Core Design Contradiction:
Loss of energyVSWeight of moving object

Solution Approach 1:

The engine airflow is divided into three separate streams: a core stream through the combustor, a first bypass stream, and a second bypass stream. This segmentation allows each stream to be optimized independently, enabling improved propulsive efficiency without requiring a single oversized fan that would increase weight and packaging difficulty.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a third dimension to the traditional two-stream architecture by adding a second bypass stream with its own dedicated fan. This dimensional expansion of the airflow architecture enables greater flexibility in optimizing propulsive efficiency while maintaining manageable weight and packaging characteristics through distributed fan arrangements.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Loss of energy

If fan diameter is increased for improved propulsive efficiency, then propulsive efficiency is improved, but installation becomes more difficult

Engineering Contradiction:
Improvepropulsive efficiencyVSAvoidinstallation ease
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

By segmenting the bypass airflow into two separate streams with different fan arrangements, the engine can be installed in configurations that better fit aircraft constraints. The first and second bypass streams can be routed through different pathways, providing installation flexibility that a single large fan cannot achieve.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The variable geometry components enable the engine to adapt its performance characteristics to different installation environments and operating conditions, making the engine easier to install and integrate into various aircraft platforms while maintaining high propulsive efficiency across different configurations.

Inventive Principle:
Principle #15Dynamics

3Loss of energy

If variable geometry components and heat exchangers are added to optimize thrust to power airflow ratio, then propulsive efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvepropulsive efficiencyVSAvoidengine complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The heat exchangers and variable geometry components serve multiple functions: they optimize the thrust to power airflow ratio, manage thermal loads across the three streams, and enable the engine to adapt to different operating conditions. This multi-functionality justifies the added complexity by delivering significant improvements in propulsive efficiency and operational flexibility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The variable geometry components allow dynamic adjustment of airflow parameters (pressure ratios, mass flow distribution) across the three streams to optimize propulsive efficiency under different operating conditions. The heat exchangers enable thermal parameter optimization, allowing the engine to maintain high efficiency across a wide range of flight regimes despite the increased device complexity.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250369368A1Gas turbine engine with third stream
Publication Date: 2025.12.04 GENERAL ELECTRIC CO
  • US20250369368A1 patent drawing
  • US20250369368A1 patent drawing
  • US20250369368A1 patent drawing

AI summary

A gas turbine engine is provided. The gas turbine engine includes a turbomachine defining an engine inlet to an inlet duct, a fan duct inlet to a fan duct, and a core inlet to a core duct; a primary fan driven by the turbomachine; and a secondary fan located downstream of the primary fan within the inlet duct. The gas turbine engine defines a thrust to power airflow ratio between 3.5 and 100 and a core bypass ratio between 0.1 and 10, wherein the thrust to power airflow ratio is a ratio of an airflow through a bypass passage over the turbomachine plus an airflow through the fan duct to an airflow through the core duct, and wherein the core bypass ratio is a ratio of the airflow through the fan duct to the airflow through the core duct.