Third-Stream Gas Turbine Engine for Propulsive Efficiency

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Solution Overview

Problem

Conventional gas turbine engine design faces challenges in increasing fan diameter for improved propulsive efficiency while managing weight, thermal demands, and packaging constraints, leading to potential decreases in overall efficiency and installation difficulties.

Innovation Solution

A three-stream gas turbine engine design incorporating a primary and secondary fan, with a third stream airflow, utilizing variable geometry components and heat exchangers to optimize thrust to power airflow and core bypass ratios, maintaining or enhancing propulsive efficiency while addressing weight and thermal management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If fan diameter is increased to improve propulsive efficiency, then propulsive efficiency is improved, but weight increases and packaging becomes more difficult

Engineering Contradiction:
Improvepropulsive efficiencyVSAvoidengine weight
Core Design Contradiction:
ProductivityVSWeight of moving object

Solution Approach 1:

The engine flow is segmented into three separate streams: a core stream through the combustor, a first bypass stream around the core, and a second bypass stream (third stream) further outward. This segmentation allows each stream to be optimized independently, enabling the outer bypass stream to contribute to propulsive efficiency without requiring a single oversized fan, thus managing weight and packaging constraints.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a radial dimension to the bypass flow by creating an outer bypass stream that flows through an annular passage between the first bypass duct and the outer casing. This third stream utilizes the radial space more effectively, allowing the engine to achieve high propulsive efficiency without increasing the overall engine diameter excessively, thereby addressing packaging constraints.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If fan diameter is increased to improve propulsive efficiency, then propulsive efficiency is improved, but installation difficulty increases

Engineering Contradiction:
Improvepropulsive efficiencyVSAvoidinstallation ease
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The segmented three-stream configuration allows the engine to achieve high propulsive efficiency with a more compact overall structure. The separate bypass ducts and annular passages are modular in nature, facilitating easier integration into aircraft installations and reducing installation complexity compared to a single large-bypass-ratio engine.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

By utilizing the radial annular space for the third stream, the engine achieves high efficiency without excessive diameter growth. This dimensional optimization results in a more compact engine package that is easier to install and integrate into aircraft structures.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If conventional two-stream design is used, then device complexity is lower, but propulsive efficiency cannot be optimized further

Engineering Contradiction:
Improvepropulsive efficiencyVSAvoidengine structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The flow path is segmented into three distinct streams with separate control mechanisms. The inner bypass duct and outer annular bypass duct are independently configurable, allowing each stream to be optimized for different operating conditions. This segmentation enables superior propulsive efficiency across a wider range of flight regimes compared to conventional two-stream designs.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent incorporates variable geometry components including adjustable guide vanes and configurable bypass ducts that can adapt to different flight conditions. The third stream's annular passage geometry can be modified to optimize performance across varying speeds and altitudes, providing dynamic optimization that static two-stream designs cannot achieve.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12410763B2Gas turbine engine with third stream
Publication Date: 2025.09.09 GENERAL ELECTRIC CO
  • US12410763B2 patent drawing
  • US12410763B2 patent drawing
  • US12410763B2 patent drawing

AI summary

A gas turbine engine is provided. The gas turbine engine includes a turbomachine defining an engine inlet to an inlet duct, a fan duct inlet to a fan duct, and a core inlet to a core duct; a primary fan driven by the turbomachine; and a secondary fan located downstream of the primary fan within the inlet duct. The gas turbine engine defines a thrust to power airflow ratio between 3.5 and 100 and a core bypass ratio between 0.1 and 10, wherein the thrust to power airflow ratio is a ratio of an airflow through a bypass passage over the turbomachine plus an airflow through the fan duct to an airflow through the core duct, and wherein the core bypass ratio is a ratio of the airflow through the fan duct to the airflow through the core duct.