Threaded Bolt Frustoconical Tooth Cavity Hinge Loosening

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Solution Overview

Problem

Existing hinge arrangements for motor vehicle doors experience loosening of the screwed connection over time due to the toothing cutting into the hinge element, leading to a secure fixation challenge.

Innovation Solution

A threaded bolt with a frustoconical projection and a tooth that radially protrudes to secure against rotation, forming a cavity that collects material throw-ups and reduces the risk of loosening, featuring a cylindrical main body with a first frustoconical projection axially recessed relative to a second frustoconical projection, and a blind hole for screw fixation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a toothing is provided on the threaded bolt to prevent rotation, then the threaded bolt is secured against rotation relative to the hinge part, but the toothing cuts into the hinge part over time causing loosening of the screwed connection

Engineering Contradiction:
Improvesecured connectionVSAvoidservice life
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

A cavity is introduced as an intermediary space between the threaded bolt and the hinge part. This cavity receives and contains the material throw-ups generated when the tooth cuts into the hinge part, preventing these materials from affecting the screwed connection. The cavity acts as a mediator that isolates the harmful cutting action from the fastening function, allowing the tooth to provide rotation prevention while the cavity protects the connection integrity over time.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the tooth extends radially outward to cut into the hinge part, then rotation is prevented, but material throw-ups occur that can influence the connection

Engineering Contradiction:
Improverotation preventionVSAvoidmaterial throw-ups
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The cavity transforms the harmful effect of material throw-ups into a beneficial containment system. Instead of allowing the materials to escape and interfere with the connection, the cavity captures and isolates them. The harmful cutting action that generates material throw-ups is thus converted into a controlled process where the throw-ups are contained within the cavity, maintaining connection integrity while preserving the rotation-prevention function.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Data Source

PatentUS12139950B2Threaded bolt, and hinge assembly comprising such a threaded bolt
Publication Date: 2024.11.12 BAYERISCHE MOTOREN WERKE AG
  • US12139950B2 patent drawing
  • US12139950B2 patent drawing

AI summary

A threaded bolt for a hinge arrangement includes a cylindrical main body. On an outer circumferential surface thereof the cylindrical main body has a first frustoconical projection and a second frustoconical projection, which adjoins the first frustoconical projection. The diameter of a side of the first frustoconical projection that faces toward the second frustoconical projection is smaller than the diameter of a side of the second frustoconical projection that faces toward the first frustoconical projection. The first frustoconical projection comprises at least one tooth on its outer circumferential surface, which tooth protrudes radially beyond an imaginary continuation of the second frustoconical projection.