Threaded Electronic Cigarette Power Supply Cover

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Solution Overview

Problem

Conventional electronic cigarettes with buckle or elastic locking structures experience weak connection strength and noise issues, leading to easy separation and damage when dropped, and are prone to water ingress due to gaps between the cover and main body.

Innovation Solution

A power supply design featuring a threaded connection between the cover and main body, with a handle for easy rotation and a sealing member to prevent water ingress, enhancing connection stability and user control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a buckle or elastic locking structure is used to mount the cover to the main body, then the cover can be opened and closed easily, but the connection strength becomes weak and noise is generated during use

Engineering Contradiction:
Improveease of opening and closing coverVSAvoidconnection strength between cover and main body
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The cover mounting structure is segmented into a threaded connection system comprising threads on the cover body and corresponding threaded holes in the main body, replacing the unified buckle/elastic structure with distributed threaded engagement points that provide superior mechanical strength while maintaining operability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mechanical buckle or elastic locking system is replaced with a threaded fastening system that converts the opening/closing action into a rotational threading motion, providing stronger mechanical engagement through screw-thread mechanics rather than simple snap-fit or buckle mechanisms

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If a gap is provided between the cover and main body to facilitate opening and closing, then the cover can be operated easily, but water can enter the internal chamber through the gap

Engineering Contradiction:
Improveease of opening and closing coverVSAvoidwater ingress into internal chamber
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

A sealing ring is introduced as an intermediary element between the cover body and main body, positioned in a groove on the cover body to create a water-tight barrier that prevents water ingress through the gap while allowing the cover to be opened and closed

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

A flexible sealing ring (O-ring or similar elastomeric seal) is used to create a compliant waterproof barrier that can deform during opening/closing operations while maintaining water tightness, preventing water from penetrating through the gap between cover and main body

Inventive Principle:
Principle #30Flexible shells and thin films

3Device complexity

If the cover is fixed using a buckle or elastic locking structure, then the assembly is simple, but the connection strength is weak and parts are easily separated when dropped

Engineering Contradiction:
Improvesimplicity of mounting structureVSAvoidresistance to separation under impact
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The mounting structure is segmented into threaded engagement features distributed around the cover body, providing multiple points of mechanical attachment that collectively resist impact forces and prevent separation, while maintaining a relatively simple overall assembly process

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The threaded connection system utilizes the inherent mechanical advantage of screw threads, which convert small rotational forces into strong axial clamping forces, providing high impact resistance through the geometric curvature and mechanical leverage of the threaded engagement

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentUS11522244B2Power supply and electronic cigarette having same
Publication Date: 2022.12.06 HONG KONG IVPS INT LTD
  • US11522244B2 patent drawing
  • US11522244B2 patent drawing
  • US11522244B2 patent drawing

AI summary

The invention discloses a power supply for an electronic cigarette, comprising a main body and a cover, wherein the main body is provided with an accommodating with an opening, the cover comprises a cover body and a handle, the outer peripheral surface of the cover body is provided with a connection thread, the inner wall of the accommodating chamber is correspondingly provided with an internal thread, so that the cover body is detachably connected to the main body, the handle is mounted to cover body, and when the cover body is mounted to the main body, the cover body is exposed to the outside of the main body, so as to drive the cover body to rotate under an external force.