Threaded Rebar Coupler Using Pitch Mismatch to Prevent Loosening

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Solution Overview

Problem

Existing couplers for threaded reinforcing bars face issues with loosening due to variations in thread pitch and surface roughness, necessitating additional fastening methods like grout or screw locks, which increase complexity and load.

Innovation Solution

A coupler design featuring a main cylinder and symmetrical sub-cylinders with mismatched screw pitches and phases to induce galling, ensuring firm fastening without grout or screw locks, using a combination of male and female screws with varying pitches and phases.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If mismatched screw pitches and phases are used to induce galling, then fastening reliability is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvefastening reliabilityVSAvoidscrew pitch precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by intentionally using mismatched screw pitches (P6, P7 different from P4) and different phases between the reinforcing bar thread and the outer peripheral screws. This deliberate parameter mismatch induces galling between the threads, which prevents loosening and improves fastening reliability without requiring high manufacturing precision.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If additional fastening methods like grout or screw locks are used, then fastening reliability is improved, but device complexity increases

Engineering Contradiction:
Improvefastening reliabilityVSAvoidcoupler structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs self-service by utilizing the galling effect that occurs naturally between the mismatched threads during the normal fastening process. The galling itself serves as the locking mechanism, eliminating the need for additional fastening methods like grout or screw locks, thereby maintaining simple coupler structure while achieving reliable fastening.

Inventive Principle:
Principle #25Self-service

3Manufacturing precision

If traditional couplers with matched pitches are used, then manufacturing precision is reduced, but fastening reliability deteriorates due to loosening

Engineering Contradiction:
Improvescrew pitch matchingVSAvoidanti-loosening performance
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent converts the potential harm of pitch mismatch into a beneficial galling effect. By intentionally designing mismatched screw pitches and phases, the patent transforms what would normally be a manufacturing defect into a useful locking mechanism that prevents loosening, thereby improving anti-loosening performance while maintaining reasonable manufacturing precision requirements.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves secure fastening by increasing frictional force through galling, preventing loosening and allowing torque management with minimal rotation, facilitating easy assembly and disassembly.

Implementation Method 1

A coupler design featuring a main cylinder and symmetrical sub-cylinders with mismatched screw pitches and phases to induce galling, ensuring firm fastening without grout or screw locks

Methodology Applied
Scientific EffectGalling: Tribocorrosion

Data Source

PatentUS12559944B2Coupler for threaded reinforcing bar and threaded reinforcing bar including the coupler
Publication Date: 2026.02.24 GODO STEEL
  • US12559944B2 patent drawing
  • US12559944B2 patent drawing
  • US12559944B2 patent drawing

AI summary

A coupler includes one main cylinder, and two sub-cylinders. A hole in an axial direction formed in the inside of the main cylinder is a through hole to which a thread of the reinforcing bars is screwed, and outer peripheral screws are formed in the outer peripheries of the right and left half bodies of the main cylinder. The screws have pitches that are different from a screw pitch P4 of the thread of the reinforcing bars. The sub-cylinders are formed with nut portions in one side ends of the sleeve portions covering the outer peripheries of the right and left half bodies of the main cylinder, sleeve inner peripheral screws that are screwed with the outer peripheral screws are formed in the sleeve portions, and the nut portions are formed with nut portion female screws to which the thread of the reinforcing bar is screwed.