Threaded Surgical Tool Guides for Minimally Invasive Alignment

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Solution Overview

Problem

Minimally invasive surgeries lack precise guidance, relying heavily on surgeon skill, leading to inconsistent outcomes, particularly in complex procedures like Charcot neuropathy, which require high accuracy and reduced incisions.

Innovation Solution

The use of fixtures and guides formed from radiolucent materials with integrated radiopaque elements that provide fluoroscopic guidance, allowing for precise alignment and tool positioning without direct patient contact, enabling preoperative or intraoperative adjustment for various surgical techniques.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If minimally invasive surgeries are performed without guidance fixtures, then surgical invasiveness is reduced, but surgical precision and consistency deteriorate

Engineering Contradiction:
Improvesurgical invasivenessVSAvoidsurgical precision
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The patent introduces guidance fixtures and radiolucent base plates as intermediary tools that mediate between the surgeon and the patient's anatomy. These fixtures provide physical guidance for tool positioning and fluoroscopic guidance for visual alignment, enabling precise minimally invasive procedures without direct contact between the surgeon and the patient during critical alignment steps

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If guidance fixtures are introduced for surgical precision, then surgical precision improves, but device complexity increases

Engineering Contradiction:
Improvesurgical precisionVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The guidance system is segmented into modular components including radiolucent base plates, adjustable guidance fixtures, and separate tool guides. This segmentation allows each component to be optimized independently and facilitates easy setup and adjustment during surgery, reducing the perceived complexity despite the sophisticated functionality

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces complex mechanical guidance systems with a combination of radiolucent materials for physical support and fluoroscopic imaging for guidance. This substitution eliminates the need for complex mechanical linkages and moving parts while achieving equivalent or superior guidance precision

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If radiolucent materials with radiopaque elements are used, then fluoroscopic guidance precision improves, but material selection complexity increases

Engineering Contradiction:
Improvefluoroscopic guidance precisionVSAvoidmaterial complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs composite construction by combining radiolucent base materials (such as polymers or ceramics) with embedded radiopaque elements (such as metal markers or contrast agents). This composite approach enables the base plate to be radiolucent for patient safety while incorporating radiopaque features for precise fluoroscopic visualization and alignment measurement

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances surgical precision and consistency by providing fluoroscopic and physical guidance, reducing invasiveness and accelerating recovery times through improved alignment and tool guidance during minimally invasive procedures.

Implementation Method 1

The base plate is formed from a radiolucent material... providing fluoroscopic guidance

Methodology Applied
Scientific EffectFluoroscopy: X-Ray

Implementation Method 2

The first body supports at least one first radiopaque member... providing a visual indication of proper alignment when viewed using fluoroscopy

Methodology Applied
Scientific EffectRadiopacity: X-Ray

Data Source

PatentUS20250281189A1Minimally invasive tools, systems and methods
Publication Date: 2025.09.11 WRIGHT MEDICAL TECHNOLOGY INC
  • US20250281189A1 patent drawing
  • US20250281189A1 patent drawing
  • US20250281189A1 patent drawing

AI summary

A system includes a first tool having a base, a nut, and a tool guide. The base extends from a first end to a second end and includes at least one thread disposed along a length thereof. The first end includes a foot having a widthwise dimension that is greater than a diameter of the at least one thread. The nut is configured to be disposed along the length of the base and to engage at least one thread. The tool guide is configured to be slideably disposed along the length of the base and has a body including a flange portion. The flange portion defines an opening for receiving at least one of a pin and a cutting tool. Rotation of the first nut causes the nut to translate along the length of the base thereby causing the tool guide to move along the length of the base.