Threadless Syringe Spray Delivery for Sinus Biomaterials

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Solution Overview

Problem

Existing multi-component biomaterial systems for sinusitis treatment face challenges with rapid reaction times, leading to erratic performance and the need for a spray application that forms a gel or solid quickly, while also requiring single-handed operation and unthreaded syringe engagement for ease of use.

Innovation Solution

A spray delivery system comprising a body with syringe-receiving and finger grip portions, an actuating member for simultaneous syringe content delivery, a manifold for liquid content reception, and a spray head, allowing for unthreaded syringe engagement and easy assembly, enabling the delivery of separate components that mix just before application.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multi-component biomaterial systems are used for sinusitis treatment, then the treatment effectiveness is improved, but the reaction time becomes too rapid causing erratic performance

Engineering Contradiction:
Improvetreatment effectivenessVSAvoidreaction time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system divides the biomaterial into separate components stored in individual syringes, which are delivered separately through the delivery device and only mixed at the point of application. This segmentation prevents premature reaction while enabling controlled mixing when needed for treatment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The delivery device acts as an intermediary system that maintains component separation during storage and transport, then facilitates controlled mixing at the application site. The device includes separate channels for each component and a mixing chamber where they combine just before delivery to the sinus cavity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If components are mixed rapidly for quick gel formation, then the spray application speed is improved, but the performance becomes erratic and unreliable

Engineering Contradiction:
Improvespray application speedVSAvoidperformance consistency
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The system prepares components separately in advance during storage and transport, maintaining them in a ready-to-deliver state without premature mixing. The components are pre-loaded into the delivery device and can be delivered immediately when needed, achieving both speed and reliability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system skips the mixing step during storage and transport phases, rushing only the delivery phase. Components are delivered quickly through separate channels and mixed only at the critical moment of application, ensuring both rapid deployment and consistent performance.

Inventive Principle:
Principle #21Skipping (Rushing through)

3Reliability

If threaded engagement is used for syringe connection, then the connection reliability is improved, but the assembly complexity and time increase

Engineering Contradiction:
Improveconnection reliabilityVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system replaces complex threaded mechanical connections with a simpler bayonet-style quick-connect mechanism. This substitution maintains secure, reliable connections while dramatically reducing assembly complexity and time, allowing single-handed operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The connection mechanism changes the engagement parameters from rotational threading to a click-style bayonet connection with defined engagement positions. This parameter change maintains connection reliability through positive locking while simplifying the assembly process to require minimal motion and force.

Inventive Principle:
Principle #35Parameter changes

4Strength

If traditional packing techniques are used for post-operative care, then the sinus passage support is improved, but the patient comfort and ease of removal deteriorate

Engineering Contradiction:
Improvesinus passage supportVSAvoidpatient comfort
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The system uses biomaterials that undergo phase transition from liquid to gel or solid form after delivery. The material is delivered as a liquid through spray application, then transforms into a gel or solid that provides sinus passage support, eliminating the need for traditional gauze packing and associated discomfort.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system facilitates efficient, single-handed delivery of biomaterials with a leak-free connection, reducing assembly force and ensuring precise placement, while maintaining component separation until application, achieving a well-mixed spray pattern with fine droplets for effective sinusitis treatment.

Implementation Method 1

a spray head that receives liquids from the manifold

Methodology Applied
Scientific EffectSpray atomization: Aerosol

Data Source

PatentUS9486190B2Spray delivery system
Publication Date: 2016.11.08 MEDTRONIC XOMED INC
  • US9486190B2 patent drawing
  • US9486190B2 patent drawing
  • US9486190B2 patent drawing

AI summary

A delivery system for delivering multiple components that is assembled using snap-fit assembly and threadless engagement of syringes and associated parts.