Three-Compartment Electrolysis Device for Neutral Oxidative Water

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Solution Overview

Problem

Existing two-compartment electrolysis devices produce anode water with high oxidative potential but strongly acidic pH, which causes corrosion and is not suitable for wound healing or sterilization, as it is too acidic and corrosive.

Innovation Solution

A three-compartment electrolysis device is introduced, with a middle compartment between the anode and cathode compartments, using a separating membrane and porous electrodes, allowing for the production of anode water with a pH range from weakly acidic to weakly alkaline, enhancing the production of active oxygen species and residual chlorine, and mixing with cathode water to achieve a neutral pH.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electrolysis current is increased to increase ORP for effective sterilization, then microorganism killing power is improved, but pH becomes strongly acidic causing corrosion

Engineering Contradiction:
Improvemicroorganism killing powerVSAvoidcorrosion
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The electrolysis cell is divided into three compartments: anode compartment, cathode compartment, and middle compartment. This segmentation allows separate control of oxidation reactions (producing high ORP water) and alkaline environment (preventing corrosion), enabling both sterilization effectiveness and material protection

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The middle compartment acts as an intermediary between the anode and cathode compartments. It contains ion exchange resins that facilitate ion transfer while maintaining pH balance, allowing high ORP anode water to be produced without direct contact with highly alkaline cathode water that would cause corrosion

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If two-compartment cell is used to produce high ORP anode water, then sterilization capability is improved, but pH control becomes difficult leading to strong acidity

Engineering Contradiction:
Improvesterilization capabilityVSAvoidpH control
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The cell is segmented into three compartments with the middle compartment specifically designed to control pH. Ion exchange resins in the middle compartment regulate ion transfer, maintaining anode water pH between 4-7 while still achieving ORP >1100mV for effective sterilization

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the pH parameter control mechanism by introducing the middle compartment with ion exchange resins. This allows the anode water pH to be maintained in the range of 4-7 (optimally 6-7), preventing strong acidity while maintaining high sterilization capability through ORP >1100mV

Inventive Principle:
Principle #35Parameter changes

3Reliability

If electrolysis current is increased to enhance microorganism killing power, then ORP increases, but chloride ion transfer increases causing strong acidity

Engineering Contradiction:
Improvemicroorganism killing powerVSAvoidchloride ion concentration
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The middle compartment with ion exchange resins acts as a mediator that controls chloride ion transfer from cathode to anode compartment. This prevents excessive chloride accumulation in the anode compartment, allowing high current operation for microorganism killing without strong acidification from chloride hydrolysis

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The three-compartment device produces oxidative water with high microorganism killing power and wound healing capabilities, maintaining a neutral pH, thus preventing corrosion and making it suitable for medical applications without adverse effects.

Implementation Method 1

an anode water producing step of obtaining anode water with an electrolyzing process employing an electrolysis device

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 2

said electrolysis device comprising an anode compartment, a cathode compartment and a middle compartment provided between said anode compartment and said cathode compartment

Methodology Applied
Scientific EffectIon Exchange: Ion Exchange

Data Source

PatentUS7749370B2Manufacturing method of oxidative water to be employed for sterilization
Publication Date: 2010.07.06 TECH CORPORATION CO LTD
  • US7749370B2 patent drawing
  • US7749370B2 patent drawing
  • US7749370B2 patent drawing

AI summary

This invention provides the oxidative mixed water with pH around 7.4 ranging from the weak acidity to weak alkalinity, high power of killing microorganisms, and high power of healing wound by electrolysis using the three-compartment cell composed of an anode compartment, a cathode compartment, and a middle compartment between the anode compartment and the cathode compartment. Mixing anode water with cathode water produced using the three-compartment device forms the oxidative mixed water.