Three-Component HFO Refrigerant Composition for Low-GWP Cooling

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Solution Overview

Problem

R410A refrigerant has a high global warming potential (GWP) of 2088, and there is a need for a low-GWP alternative that maintains performance and safety characteristics.

Innovation Solution

A mixed refrigerant comprising trans-1,2-difluoroethylene (HFO-1132), trifluoroethylene (HFO-1123), and trans-1,3,3,3-tetrafluoropropene (R1234ze) is developed, with specific composition ranges to achieve low GWP, high refrigerating capacity, and low flammability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If R410A refrigerant is used, then refrigerating capacity and COP are maintained at high levels, but global warming potential becomes excessively high (GWP=2088)

Engineering Contradiction:
Improveglobal warming potentialVSAvoidrefrigerating capacity
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent changes the chemical composition parameters of the refrigerant by replacing R410A (HFC-32/HFC-125 mixture) with a novel mixture containing HFO-1132(E), HFO-1123, and R1234ze(E). This parameter change reduces GWP from 2088 to below 150 while maintaining refrigerating capacity at 85% or more of R410A through optimized compositional ratios.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite refrigerant mixture combining three different chemical compounds (HFO-1132(E), HFO-1123, and R1234ze(E)) in specific proportions. This composite approach achieves low GWP while maintaining desirable thermodynamic properties that single-component refrigerants cannot provide alone.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If R410A refrigerant is used, then refrigerating capacity and COP are maintained at high levels, but flammability safety becomes a concern

Engineering Contradiction:
ImproveflammabilityVSAvoidcoefficient of performance
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent changes the chemical composition to include HFO-1132(E) and HFO-1123 which have inherently lower flammability characteristics compared to HFC-32 in R410A. The compositional parameters are optimized to keep the refrigerant within safe flammability limits (ASHRAE Class 2L or lower) while maintaining COP at 92.5% or more of R410A.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If low-GWP refrigerant alternatives are developed, then global warming potential is reduced, but refrigerating capacity and COP may deteriorate

Engineering Contradiction:
Improveglobal warming potentialVSAvoidperformance stability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent systematically adjusts the compositional parameters of the three-component mixture to optimize thermodynamic performance. By carefully controlling the ratios of HFO-1132(E), HFO-1123, and R1234ze(E), the invention achieves both low GWP and stable performance with refrigerating capacity ≥85% and COP ≥92.5% of R410A.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a three-component composite refrigerant system where each component contributes specific properties: HFO-1132(E) provides low GWP and acceptable flammability, HFO-1123 enhances refrigerating capacity, and R1234ze(E) adjusts the temperature-pressure characteristics. The synergistic combination ensures reliable and stable performance.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS12590235B2Composition containing refrigerant, use of same, refrigerator having same, and method for operating said refrigerator
Publication Date: 2026.03.31 DAIKIN INDUSTRIES LTD
  • US12590235B2 patent drawing
  • US12590235B2 patent drawing
  • US12590235B2 patent drawing

AI summary

An object of the present invention is to provide a novel mixed refrigerant having a low GWP. To achieve the above object, the present invention provides a composition comprising a refrigerant, the refrigerant comprising trans-1,2-difluoroethylene (HFO-1132(E)), trifluoroethylene (HFO-1123), and trans-1,3,3,3-tetrafluoropropene (R1234ze(E)).