Wall panel for an appliance

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Solution Overview

Problem

Existing refrigerator designs often expose refrigeration components within the compartment, detracting from the aesthetic appeal and creating a cluttered appearance, while lacking depth perception and seamless integration with the appliance's interior.

Innovation Solution

A three-dimensional molded wall panel that extends the full height and width of a cabinet wall, featuring non-uniform peaks and valleys, and optionally includes lighting structures, providing a seamless backdrop that hides refrigeration components and enhances aesthetic appeal with depth perception.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If refrigeration components are exposed in the compartment, then the structure is simple and easy to manufacture, but the aesthetic appeal deteriorates and the appearance becomes cluttered

Engineering Contradiction:
Improvestructural simplicityVSAvoidaesthetic appeal
Core Design Contradiction:
Ease of manufactureVSShape

Solution Approach 1:

A wall panel is introduced as an intermediary element between the refrigeration components and the compartment space. The panel serves as a visual barrier that conceals the components while maintaining structural simplicity and ease of manufacture through standard panel construction methods.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The visual presence of refrigeration components is extracted from the compartment view by positioning them behind the wall panel. This separates the functional components from the aesthetic space, allowing the compartment to maintain a clean appearance while preserving component functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

2Shape

If a wall panel is added to conceal refrigeration components, then the aesthetic appeal improves, but the device complexity increases

Engineering Contradiction:
Improveaesthetic appealVSAvoidstructural complexity
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The wall panel is designed to serve multiple functions simultaneously: it acts as a structural element defining the compartment boundary, provides aesthetic enhancement through its design, and functions as a concealment barrier for refrigeration components. This multi-functionality reduces the need for additional separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The wall panel merges several functions into a single element: structural support, aesthetic presentation, and component concealment. By combining these functions, the overall device complexity is minimized while achieving the desired aesthetic improvement.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If a flat wall panel is used, then the manufacturing is simple, but the depth perception and seamless integration deteriorate

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoiddepth perception
Core Design Contradiction:
Ease of manufactureVSShape

Solution Approach 1:

The wall panel incorporates a three-dimensional molded surface with curved features, peaks, and valleys instead of a flat surface. This curvature creates visual depth and interest while maintaining seamless integration with the compartment architecture, enhancing the aesthetic appearance without significantly complicating manufacturing.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentUS12405051B2Wall panel for an appliance
Publication Date: 2025.09.02 WHIRLPOOL CORP
  • US12405051B2 patent drawing
  • US12405051B2 patent drawing
  • US12405051B2 patent drawing

AI summary

A refrigerator includes a cabinet with a plurality of walls and a compartment area for storing food within the cabinet. A door is configured to seal the compartment area. A refrigeration component is disposed within the cabinet. A wall panel is positioned within the cabinet and includes a three-dimensional molded surface with non-uniformly spaced peaks and valleys and a lighting structure. The wall panel extends from a lower end of the compartment area to an upper end of the compartment area. The wall panel separates the compartment area from the refrigeration component and is coextensive with one of the plurality of walls of the cabinet.