Three-Layer Floating Gate for Flash Memory Noise Reduction

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Solution Overview

Problem

As memory cells in non-volatile semiconductor storage systems, such as flash memory, are scaled down, they experience increased program noise due to quantum mechanical fluctuations and manufacturing variations, leading to deviations in threshold voltage changes during programming, resulting in over-programming and read errors.

Innovation Solution

Implementing a three-layer floating gate structure with specific dielectric layers and doping profiles, where the floating gate is composed of three polysilicon layers separated by dielectric layers, helps in reducing program noise by ensuring consistent threshold voltage changes and tighter threshold voltage distributions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If memory cells are scaled down to increase storage capacity, then storage density is improved, but program noise increases due to quantum mechanical fluctuations and manufacturing variations

Engineering Contradiction:
Improvestorage densityVSAvoidprogram noise
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The floating gate is divided into three separate polysilicon layers (first, second, and third layers) instead of a single layer. This segmentation allows each layer to contribute to charge storage independently, reducing the impact of quantum mechanical fluctuations and manufacturing variations on any single layer, thereby decreasing program noise while maintaining high storage density.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the floating gate structure are doped with different concentrations of dopants. The first polysilicon layer has a first dopant concentration, the second layer has a second dopant concentration, and the third layer has a third dopant concentration. This local quality variation optimizes charge storage characteristics in different regions, improving reliability by compensating for manufacturing variations.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If memory cells are scaled down, then storage capacity increases, but threshold voltage control precision deteriorates due to increased program noise

Engineering Contradiction:
Improvestorage capacityVSAvoidthreshold voltage control precision
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

Dividing the floating gate into three layers with different dopant concentrations enables more precise control over the overall threshold voltage. Each layer can be independently optimized to contribute a specific amount to the threshold voltage, allowing for finer control precision even as cell size decreases and storage capacity increases.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

By varying the dopant concentration in each of the three polysilicon layers, the threshold voltage can be precisely controlled. The first layer has a first dopant concentration, the second layer has a second dopant concentration, and the third layer has a third dopant concentration, allowing for continuous adjustment of the overall threshold voltage characteristic to achieve desired precision.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The three-layer floating gate structure reduces program noise, leading to less over-programming and improved data integrity by maintaining uniform threshold voltage changes during programming and erasing, thus enhancing the reliability and endurance of memory cells.

Implementation Method 1

As memory cells in non-volatile semiconductor storage systems, such as flash memory, are scaled down, they experience increased program noise due to quantum mechanical fluctuations

Methodology Applied
Scientific EffectQuantum mechanical fluctuations:

Implementation Method 2

The threshold voltage Vt of the transistor is controlled by the amount of charge that is retained on the floating gate

Methodology Applied
Scientific EffectElectrical charge storage: Capacitance

Implementation Method 3

a first polysilicon layer, a first dielectric layer, a second polysilicon layer, a second dielectric layer, and a third polysilicon layer

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Data Source

PatentUS8885404B2Non-volatile storage system with three layer floating gate
Publication Date: 2014.11.11 SANDISK TECHNOLOGIES LLC
  • US8885404B2 patent drawing
  • US8885404B2 patent drawing
  • US8885404B2 patent drawing

AI summary

A non-volatile storage system includes memory cells with floating gates that comprises three layers separated by two dielectric layers (an upper dielectric layer and lower dielectric layer). The dielectric layers may be an oxide layers, nitride layers, combinations of oxide and nitride, or some other suitable dielectric material. The lower dielectric layer is close to the bottom of the floating gate (near interface between floating gate and tunnel dielectric), while the upper dielectric layer is close to top of the floating gate (near interface between floating gate and inter-gate dielectric).