Three-Layer Gradient Coil Unit Torque Compensation

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Solution Overview

Problem

Magnetic resonance scanners face challenges in generating high magnetic field gradients and rapid rise/decay rates due to vibrations and peripheral nerve stimulation, particularly in head examinations, which are limited by interaction with the examination subject and result in inefficient image data recording.

Innovation Solution

A three-layer gradient coil unit design with conductor structures of varying radii, arranged in a saddle shape, to effectively compensate torque and stray magnetic fields, allowing for compact integration and efficient generation of high magnetic field gradients with reduced peripheral nerve stimulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high magnetic field gradients and rapid rise/decay rates are generated, then faster raw data recording and higher image resolution are achieved, but vibrations and peripheral nerve stimulation increase

Engineering Contradiction:
Improveraw data recording speedVSAvoidperipheral nerve stimulation
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The gradient coil unit is divided into multiple conductor structures (first, second, third, and optionally fourth conductor structures) with different radii, where each conductor structure contributes to generating magnetic field gradients in different spatial directions. This segmentation allows the system to achieve high gradient performance while distributing the torque and vibration effects across multiple independent components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs conductor structures with alternating current directions to create counterbalancing forces. The first and second conductor structures generate forces in opposite directions, as do the second and third conductor structures, thereby compensating for torque and reducing vibrations while maintaining high gradient performance.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

2Productivity

If high magnetic field gradients are generated, then faster raw data recording is achieved, but vibrations of the gradient coil unit increase

Engineering Contradiction:
Improveraw data recording speedVSAvoidgradient coil unit stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent employs conductor structures with alternating current directions to create counterbalancing forces. The first and second conductor structures generate forces in opposite directions, as do the second and third conductor structures, thereby compensating for torque and reducing vibrations while maintaining high gradient performance.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Solution Approach 2:

The gradient coil unit employs conductor structures with different radii (first radius < second radius < third radius) arranged in a non-uniform configuration. This asymmetric design allows optimization of the magnetic field gradient generation while distributing mechanical stresses and reducing vibrations through strategic placement of conductor structures at varying distances from the center.

Inventive Principle:
Principle #4Asymmetry

3Power

If the radial diameter of the gradient coil unit is reduced, then higher magnetic field gradients are achieved, but the examination region size is reduced

Engineering Contradiction:
Improvemagnetic field gradient strengthVSAvoidexamination region size
Core Design Contradiction:
PowerVSArea of moving object

Solution Approach 1:

The patent transitions from a two-dimensional planar conductor arrangement to a three-dimensional cylindrical configuration with conductor structures at multiple radii. By utilizing the radial dimension with conductor structures at different distances from the center (first radius < second radius < third radius), the system achieves high gradient performance while maintaining a larger examination region through optimized spatial distribution of the conductor structures.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the generation of high magnetic field gradients up to 200 mT/m and rapid rise/decay rates while minimizing vibrations and peripheral nerve stimulation, improving image data quality and recording efficiency.

Implementation Method 1

the gradient coil unit having a first conductor structure, a second conductor structure, a third conductor structure... A gradient coil unit is typically designed to generate a magnetic field gradient in at least one spatial direction. The gradient coil unit is controlled with electric currents having amplitude values that reach several 100 A, and that are subject to frequent and rapid changes in the direction of the current

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the body of an examination subject, in particular a patient, is typically exposed, with the use of a basic field magnet, to a relatively basic main magnetic field, for example 1.5, 3 or 7 tesla... The positioning of the gradient coil unit within the basic field magnet of the magnetic resonance scanner results in a large force acting on the gradient coil unit

Methodology Applied
Scientific EffectMagnetic field interaction: Magnetic Field

Data Source

PatentUS10908241B2Gradient coil unit for a magnetic resonance apparatus
Publication Date: 2021.02.02 SIEMENS HEALTHINEERS AG
  • US10908241B2 patent drawing
  • US10908241B2 patent drawing
  • US10908241B2 patent drawing

AI summary

The invention relates to a gradient coil unit comprising a first conductor structure arranged on a surface of a first cylinder with the first radius, a second conductor structure arranged on a surface of a second cylinder with the second radius and a third conductor structure arranged on a surface of a third cylinder with the third radius, wherein the first radius is smaller than the second radius and the second radius is smaller than the third radius.