Three-Layer X-Ray Detector for Dual-Energy Imaging

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Solution Overview

Problem

Current dual-energy X-ray imaging systems are inefficient in terms of patient dose due to the use of a metal beam-hardening mid-filter, which wastes X-rays and is not tolerant to patient and cardiac motion.

Innovation Solution

A three-layer X-ray imager system with a top, intermediate, and bottom layer, where the intermediate layer acts as both a filter and a sensor, allowing for simultaneous generation of low, high, and intermediate energy images during a single exposure, enabling full spectrum and dual-energy imaging modes without wasting patient dose.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a metal beam-hardening mid-filter is used in dual-energy X-ray imaging, then spectral separation is achieved, but patient dose efficiency deteriorates due to wasted X-rays

Engineering Contradiction:
Improvespectral separationVSAvoidpatient dose efficiency
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent removes the metal beam-hardening mid-filter from the dual-energy X-ray imaging system. Instead of using a metal filter to achieve spectral separation, the system employs two sensor layers with different energy responses positioned behind the patient, eliminating the waste of X-rays in a mid-filter while maintaining spectral separation capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent transitions from a single-layer detector with a metal filter to a two-layer stacked detector configuration. By adding the dimension of layer stacking in the vertical direction, the system achieves spectral separation through the different energy responses of the two sensor layers rather than through metal filtration, thereby improving patient dose efficiency.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If a metal beam-hardening mid-filter is used, then dual-energy imaging is enabled, but the system becomes intolerant to patient and cardiac motion

Engineering Contradiction:
Improvedual-energy imaging capabilityVSAvoidmotion tolerance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent combines both low-energy and high-energy image acquisition into a single simultaneous exposure using the two-layer detector. The first sensor layer captures predominantly low-energy photons while the second sensor layer captures predominantly high-energy photons during the same exposure time, enabling dual-energy imaging without requiring multiple exposures and thereby improving motion tolerance.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent implements continuous simultaneous acquisition of both low-energy and high-energy images during a single X-ray exposure. This continuous action approach eliminates the temporal gap between exposures that would exist in sequential methods, ensuring that both energy spectra are captured from the same anatomical position and reducing motion artifacts.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves enhanced image quality by reducing clutter and improving detectability of objects with high attenuation coefficients, while minimizing patient radiation exposure and motion artifacts.

Implementation Method 1

a top layer for detecting X-rays and generating a top layer image

Methodology Applied
Scientific EffectX-ray detection: X-Ray

Implementation Method 2

an intermediate layer for detecting X-rays and generating an intermediate layer image; wherein the intermediate layer also operates simultaneously as an intermediate X-ray energy filter

Methodology Applied
Scientific EffectX-ray detection: X-Ray

Implementation Method 3

the intermediate layer also operates simultaneously as an intermediate X-ray energy filter

Methodology Applied
Scientific EffectX-ray filtering: Filter (optical)

Implementation Method 4

a bottom layer for detecting X-rays and generating a bottom layer image

Methodology Applied
Scientific EffectX-ray detection: X-Ray

Data Source

PatentUS11123028B2System and method for a X-ray detector
Publication Date: 2021.09.21 UNIVERSITY OF WATERLOO
  • US11123028B2 patent drawing
  • US11123028B2 patent drawing
  • US11123028B2 patent drawing

AI summary

The disclosure is directed at a method and apparatus for a flat panel X-ray imaging detector. In one embodiment, the apparatus includes three (3) layers including a top layer, an intermediate layer and a bottom layer. The top layer generates a top layer image; the intermediate layer generates an intermediate layer image; and the bottom layer generates a bottom layer image. The intermediate layer also operates simultaneously as an intermediate X-ray energy filter.