Three-Lens Optical System with Folded Paths for Compact Imaging

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Solution Overview

Problem

Existing optical systems for smart headsets, particularly in virtual reality, augmented reality, and mixed reality applications, face challenges in achieving miniaturization and lightweight design while maintaining excellent imaging performance.

Innovation Solution

An optical system comprising three lenses with specific focal lengths, curvature radii, and coatings, including a reflective polarizing coating and quarter-wave plate, arranged to create an optical path folding structure, reducing the total track length and volume.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If traditional optical systems are used for smart headsets, then imaging performance can be maintained, but the system size and weight become excessive

Engineering Contradiction:
Improveoptical system volumeVSAvoidimaging performance
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent employs an optical path folding structure that redirects light through multiple reflections between mirrors and beam splitters, transforming the linear optical path into a multi-dimensional configuration. This allows the optical system to achieve a compact form factor while maintaining the required optical path length and imaging performance

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent integrates multiple optical functions into a unified compact structure by combining lenses, mirrors, beam splitters, and polarizing filters into a single integrated optical module. This merging of components reduces the overall volume while preserving imaging quality

Inventive Principle:
Principle #5Merging (Combining)

2Volume of moving object

If optical components are reduced for miniaturization, then system volume decreases, but imaging quality deteriorates

Engineering Contradiction:
Improveoptical module volumeVSAvoidimaging quality
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The patent applies different surface treatments and coatings to specific regions of optical components. For example, anti-reflective coatings are applied selectively to lens surfaces, and aspherical surfaces are used in critical regions to correct aberrations, ensuring high imaging quality in a compact design

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes aspherical lens surfaces and optimized curvature radii to improve imaging quality without increasing system volume. By carefully controlling surface parameters and focal lengths, the system achieves high precision imaging in a miniaturized configuration

Inventive Principle:
Principle #35Parameter changes

3Reliability

If optical path is extended for better imaging, then imaging performance improves, but total track length increases

Engineering Contradiction:
Improveimaging performanceVSAvoidtotal track length
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The patent uses multiple mirrors and beam splitters to fold the optical path, redirecting light through a compact multi-dimensional route rather than a long linear path. This achieves the required optical path length for high-quality imaging while keeping the physical total track length short and the device compact

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves miniaturization and lightweight design while providing high imaging performance and a large field of view, with improved display quality and reduced distortion and lateral color.

Implementation Method 1

a front side surface of the first lens or a rear side surface of the second lens is provided with a composite film including a reflective polarizing coating and a quarter-wave plate

Methodology Applied
Scientific EffectPolarization: Polarisation

Implementation Method 2

the reflective polarizing coating is applied on a rear side of the quarter-wave plate

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

The rear side surface and the front side surface of the first lens, the rear side surface and a front side surface of the second lens, and the rear side surface and the front side surface of the third lens are aspherical

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 4

a front side surface of the second lens is coated with a semi-transparent and semi-reflective film

Methodology Applied
Scientific EffectPartial transmission and reflection: Reflection

Data Source

PatentUS20250271635A1Optical system
Publication Date: 2025.08.28 CHANGZHOU RAYTECH OPTRONICS CO LTD
  • US20250271635A1 patent drawing
  • US20250271635A1 patent drawing
  • US20250271635A1 patent drawing

AI summary

An optical system is provided, which includes in sequence from a rear side to a front side: an aperture, a first lens, a second lens, a third lens, a circular polarizer, and an image surface. The optical system further satisfies: 5.00≤f2/f≤9.00, 1.30≤(R1+R2)/(R1−R2)≤4.80, 0.90≤R5/R6≤2.80, and SDmax≤23.00 mm. f represents a focal length of the optical system, f2 represents a focal length of the second lens, R1 represents a central curvature radius of a rear side surface of the first lens, R2 represents a central curvature radius of the front side surface of the first lens, R5 represents a central curvature radius of a rear side surface of the third lens, R6 represents a central curvature radius of a front side surface of the third lens; and SDmax represents a maximum effective radius of lenses of the optical system.