Three-Level Power Converter Clamp Circuit for Stable Three-Wire Output

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Solution Overview

Problem

Three-level power conversion devices with clamp circuits face instability during single-phase three-wire operations when AC powers output from the device are different, leading to currents not passing through the power supply, causing operational instability.

Innovation Solution

Incorporating a bidirectional switch in the clamp circuit allows for stable single-phase three-wire operation by ensuring that currents pass through the power supply even when AC powers are of different magnitudes, achieved through a specific configuration of switch circuits, filter circuits, and reactor connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a three-level power conversion device with clamp circuit performs single-phase three-wire operation, then the device can output AC power to multiple loads, but when AC powers are different, some currents do not pass through the power supply causing operational instability

Engineering Contradiction:
Improvesingle-phase three-wire operation capabilityVSAvoidoperational stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The invention segments the current path control by introducing a bidirectional switch in the clamp circuit, allowing independent control of current flow paths. This enables the system to maintain stability by ensuring all currents pass through the power supply even during single-phase three-wire operation with different AC powers.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bidirectional switch acts as an intermediary element in the clamp circuit, mediating the current flow between different output phases. It ensures that currents from both AC power outputs pass through the power supply by providing a controlled path, thus maintaining operational stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If currents do not pass through the power supply during single-phase three-wire operation, then the device structure remains simple, but operational stability deteriorates

Engineering Contradiction:
Improvecircuit structure simplicityVSAvoidoperational stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The bidirectional switch introduces dynamic control capability to the clamp circuit, allowing the current path to be dynamically adjusted based on operating conditions. This maintains operational stability without significantly increasing overall device complexity, as the switch can be controlled through existing control mechanisms.

Inventive Principle:
Principle #15Dynamics

3Reliability

If a bidirectional switch is added to the clamp circuit, then operational stability improves by ensuring currents pass through the power supply, but device complexity increases

Engineering Contradiction:
Improveoperational stabilityVSAvoidcircuit structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The bidirectional switch in the clamp circuit serves multiple functions: it controls current paths, maintains power supply connection for stability, and enables flexible operation modes. This multi-functionality justifies the added complexity by providing comprehensive control and stability enhancement in a single component.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the three-level power conversion device to maintain stable operation by ensuring that all currents pass through the power supply, reducing the risk of short-circuit states and increasing the inductance of current paths, thereby stabilizing the device and reducing ripple.

Implementation Method 1

a first filter circuit including a first capacitor disposed between the first node and the third node

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

a second filter circuit including a first reactor including a first terminal connected to the fourth node and a second terminal connected to a sixth node and a second reactor including a first terminal connected to the fifth node and a second terminal connected to a seventh node

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Data Source

PatentUS11848620B2Three-level power conversion device
Publication Date: 2023.12.19 MITSUBISHI ELECTRIC CORP
  • US11848620B2 patent drawing
  • US11848620B2 patent drawing
  • US11848620B2 patent drawing

AI summary

A first leg includes a first switch circuit disposed between a first node to which a positive electrode of a DC power supply is connected and a second node and a second switch circuit disposed between the second node and a third node. A first filter circuit includes a first capacitor. A bridge circuit includes a second leg and a third leg that are disposed in parallel between the first node and the third node. A clamp circuit includes a bidirectional switch disposed between a fourth node that is a midpoint of the second leg and a fifth node that is a midpoint of the third leg. A second filter circuit includes a first reactor and a second reactor.