Three-Level Converter On-Time Control for Low Output Ripple

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Modern computer systems face challenges in maintaining a stable power supply voltage due to variations in input power supply levels, leading to undesired voltage excursions or ripple, which can affect the performance of load circuits.

Innovation Solution

A power converter circuit with a switch circuit and control circuit is designed to adjust the duration of switching periods based on input and regulated power supply voltage levels, inductor value, and other parameters, ensuring a constant charge on the capacitor to reduce voltage ripple.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a fixed switching sequence is used in the power converter circuit, then the control logic is simple, but voltage ripple and excursions occur due to variations in input power supply levels

Engineering Contradiction:
Improvecontrol logic complexityVSAvoidvoltage stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent implements dynamic adjustment of the switching sequence duration based on feedback from voltage sensing circuits. The control circuit modifies the duration of switching sequences in real-time according to the actual voltage levels at input and output nodes, allowing the system to adapt to varying load conditions and maintain stable output voltage without excessive complexity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent incorporates voltage sensing circuits that continuously monitor the voltage levels at input and output nodes and feed this information back to the control circuit. This feedback mechanism enables the control circuit to adjust switching sequence durations dynamically, ensuring voltage stability while maintaining relatively simple control logic

Inventive Principle:
Principle #23Feedback

2Reliability

If the switching sequence duration is adjusted dynamically based on voltage levels, then voltage stability is improved, but the control circuit complexity increases

Engineering Contradiction:
Improvevoltage stabilityVSAvoidcontrol circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the control function into separate modular components: voltage sensing circuits that monitor specific nodes, a control circuit that processes the sensed information, and switching circuitry that executes the control signals. This segmentation allows each component to perform its function with relatively simple design, reducing overall system complexity while maintaining voltage stability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediate control circuit that acts as a mediator between the simple voltage sensing circuits and the switching circuitry. This intermediary processes the voltage level information and generates appropriate control signals, simplifying the overall control architecture by centralizing the decision-making logic in a dedicated control stage

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of energy

If longer switching periods are used, then power conversion efficiency is improved, but the response time to voltage changes decreases

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidresponse time
Core Design Contradiction:
Loss of energyVSSpeed

Solution Approach 1:

The patent dynamically adjusts the duration of switching sequences based on the actual voltage conditions and load requirements. When voltage changes are detected, the control circuit modifies the switching duration in real-time, allowing the system to maintain high efficiency during stable operation while responding quickly to voltage changes when needed

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively maintains a constant inductor current pulse and reduces voltage ripple on the regulated power supply node, enhancing the stability and efficiency of power management in computer systems.

Implementation Method 1

a switch node coupled to a regulated power supply node via an inductor

Methodology Applied
Scientific EffectInductor: Inductor

Implementation Method 2

The switch circuit includes a plurality of devices, a capacitor, and a switch node

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS11870345B2Adaptive on-time generation for three-level power converters
Publication Date: 2024.01.09 APPLE INC
  • US11870345B2 patent drawing
  • US11870345B2 patent drawing
  • US11870345B2 patent drawing

AI summary

A power converter circuit included in a computer system may include multiple devices and a switch node coupled to a regulated power supply node via an inductor. During a first time period, the power converter charges a capacitor, and the couples the capacitor to the switch node during a second time period. During a third time period the power converter couples the switch node to an input power supply node. To maintain constant charge delivered to the load during each time the switch node is coupled to the input power supply node, the duration of the third time period is adjusted based on a voltage level of the input power supply node, a voltage level of the regulated power supply node, a value of the inductor, and the durations of first and second time periods.