Three-Level Inverter Control Method Reducing Switching Losses

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Three-level inverters face challenges in reducing switching operations, leading to increased losses and costs, particularly in low output voltage regions, and require high-performance arithmetic units for efficient control, making them inefficient and costly.

Innovation Solution

A control method and system for three-level inverters that reduce switching operations by dividing the output voltage command period into sections, alternately turning on and off semiconductor switching elements based on output voltage commands, and using a less expensive microcomputer to manage on-time ratios, thereby reducing switching losses and costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional control methods are used in low output voltage regions, then the inverter can operate, but the number of switching operations increases leading to increased losses and costs

Engineering Contradiction:
Improveswitching lossesVSAvoidnumber of switching operations
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The control method segments the output voltage command period into multiple sections and processes each section independently with optimized switching strategies. By dividing the control period and applying different switching patterns to different sections, the patent reduces the total number of switching operations while maintaining output voltage accuracy, thereby reducing switching losses in low output voltage regions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements periodic switching patterns within each section of the output voltage command period. By using predetermined switching patterns that repeat periodically and optimizing the number of switching operations per period, the control method reduces overall switching frequency and losses while maintaining effective inverter operation in low output voltage regions.

Inventive Principle:
Principle #19Periodic action

2Measurement precision

If high-performance arithmetic units are used for efficient control, then control precision improves, but system cost increases

Engineering Contradiction:
Improvecontrol precisionVSAvoidsystem cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The control algorithm is segmented into discrete, manageable steps that can be implemented with simpler arithmetic units. By breaking down the control process into section-based operations with predetermined patterns, the patent achieves adequate control precision without requiring high-performance (and expensive) arithmetic units, thus reducing system cost while maintaining manufacturability.

Inventive Principle:
Principle #1Segmentation

3Loss of energy

If the number of switching operations is reduced, then switching losses decrease, but the range of output voltage may be limited

Engineering Contradiction:
Improveswitching lossesVSAvoidrange of output voltage
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The control method dynamically adjusts the switching patterns and section divisions based on the actual output voltage requirements. By making the switching strategy adaptive rather than fixed, the patent can reduce switching operations in low output voltage regions while maintaining the ability to expand the output voltage range when needed, thus resolving the contradiction between reducing losses and maintaining versatility.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes control parameters such as section division points and switching patterns based on the desired output voltage level. By adjusting these parameters dynamically, the system can optimize for reduced switching losses at low output voltages while preserving the capability to operate across a wide voltage range when required, thereby maintaining both efficiency and adaptability.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP2988407B1Control method and control system of three level inverter
Publication Date: 2020.04.29 FUJI ELECTRIC CO LTD
  • EP2988407B1 patent drawingFigure 1
  • EP2988407B1 patent drawingFigure 2
  • EP2988407B1 patent drawingFigure 3

AI summary

In a control method of a three-phase three-level inverter that makes switching elements in the inverter turned-on and -off according to an output voltage command to output three-phase AC voltage, the inverter having three of three-level inverters connected in parallel to one another each being capable of outputting a DC high voltage, DC middle voltage and DC low voltage, the method carries out operations for providing on-time ratios in one switching period of the switching elements, makes one inverter for one phase turn-on and -off switching elements respectively connected to a high voltage point and a middle voltage point with their respective on-time ratios to alternately output the DC high voltage and the DC middle voltage, makes one inverter for another phase fix the switching element connected to the middle voltage point in a turned-on state to output the DC middle voltage, and makes one inverter for the rest phase turn-on and -off the switching elements respectively connected to the middle voltage point and a low voltage point with their respective on-time ratios to alternately output the DC middle voltage and the DC low voltage.