Three-Level Data Center Roof Structure for Weather Protection

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Solution Overview

Problem

Data centers face disruptions and security breaches due to severe weather conditions and heat management challenges, requiring robust structural design and redundancy to maintain operational integrity and functionality.

Innovation Solution

A three-level roof structure with an overarching rainfly roof, a secondary roof structure, and a lower redundant roof structure, supported by steel beams and purlins, along with an airtight seal and ventilation systems to manage airflow and drainage, ensuring protection from weather events and efficient heat removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single roof structure is used, then the structure is simple and cost-effective, but it is vulnerable to severe weather conditions and lacks redundancy

Engineering Contradiction:
Improveroof structure reliabilityVSAvoidroof structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The roof structure is divided into three separate levels: a primary roof, a secondary intermediate roof, and a tertiary backup roof. Each level is independently supported by its own framing system, creating segmented protective barriers that can function independently or in combination to protect the data center from severe weather events.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The multi-level roof design provides beforehand cushioning by creating multiple layers of protection against severe weather. If the primary roof is compromised by high winds, debris, or other weather-related forces, the secondary and tertiary roofs serve as backup protective barriers, cushioning the data center from complete structural failure.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Strength

If the roof structure is made more robust to withstand severe weather, then protection is improved, but the weight and material requirements increase

Engineering Contradiction:
Improveroof structure strengthVSAvoidroof structure weight
Core Design Contradiction:
StrengthVSWeight of stationary object

Solution Approach 1:

Instead of constructing one extremely heavy and strong roof, the design segments the protective function across three lighter roof structures. Each individual roof can be constructed with standard materials and weight specifications, while the collective system provides enhanced strength and weather resistance equivalent to or greater than a single heavy roof.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The framing members at each roof level are strategically positioned and sized to provide adequate local strength for that specific level, rather than over-engineering every component to handle maximum worst-case loads. The offset positioning of framing members between levels creates localized protection zones that collectively provide comprehensive coverage.

Inventive Principle:
Principle #3Local quality

3Strength

If framing members are positioned to maximize structural integrity, then strength is improved, but airflow for heat removal is restricted

Engineering Contradiction:
Improveframing member strengthVSAvoidheat removal efficiency
Core Design Contradiction:
StrengthVSProductivity

Solution Approach 1:

The framing members of the primary, secondary, and tertiary roofs are deliberately positioned asymmetrically relative to one another, with each level's framing offset from the levels above and below. This asymmetric arrangement creates channels and pathways for airflow to pass between the roof structures, enabling heat removal functionality while maintaining the structural integrity of each individual roof level.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The three-level roof structure provides exceptional structural redundancy and effective heat management, minimizing disruptions from severe weather and maintaining a secure, reliable environment for data center operations.

Implementation Method 1

The lower redundant roof structure is coupled with the secondary roof structure using an airtight seal such that the data center is airtight allowing for the data center to be positively pressurized to facilitate air flow through the electronic equipment

Methodology Applied
Scientific EffectAir pressure differential: Pressure Gradient

Implementation Method 2

Many data centers therefore rely on air conditioning systems to maintain the temperature and other environmental conditions in the data center within acceptable limits

Methodology Applied
Scientific EffectForced convection: Forced Convection

Implementation Method 3

Heated air emitted from the electronic equipment is conducted through into a hot air return region above the data center ceiling while cold air is supplied to the electronic equipment below the data center ceiling

Methodology Applied
Scientific EffectThermal convection: Convection

Data Source

PatentUS9081538B1Data center with multi-level roof structure
Publication Date: 2015.07.14 SWITCH LTD
  • US9081538B1 patent drawing
  • US9081538B1 patent drawing
  • US9081538B1 patent drawing

AI summary

The methods and apparatuses described herein include a data center having a three-level roof structure including an overarching rainfly roof to protect the data center from severe weather events. The three-level roof structure further includes a secondary roof structure below the rainfly roof structure as well as a lower redundant roof structure coupled together. A data hall within the data center has a ceiling below the lower redundant roof structure and is adapted to store a plurality of cabinets to hold electronic equipment. The lower redundant roof structure can be coupled with the secondary roof structure using an airtight seal such that the data center is airtight allowing for the data hall below to be positively pressurized to facilitate air flow through the electronic equipment. Heated air emitted from the electronic equipment is conducted through into a hot air return region above the data hall ceiling, while cold air is supplied to the electronic equipment below the data hall ceiling.