Three-Phase Buoyancy Composite with Carbon Fiber Tube Reinforcement

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Solution Overview

Problem

Traditional solid buoyancy materials, primarily two-phase epoxy synthetic foams with glass microspheres, face limitations in strength improvement when discontinuous fibers are doped, restricting their application scope.

Innovation Solution

A three-phase composite is developed, comprising a hollow glass microsphere composite foam with carbon fiber tubes arranged in a two-dimensional closest packing manner, sealed at both ends, and prepared through specific lamination and curing processes, enhancing compressive resistance and reducing density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If discontinuous fibers are doped into two-phase epoxy synthetic foam, then density is reduced, but specific strength improvement is limited

Engineering Contradiction:
ImprovedensityVSAvoidspecific strength
Core Design Contradiction:
Weight of moving objectVSStrength

Solution Approach 1:

The patent creates a three-phase composite material combining hollow glass microspheres (for density reduction), discontinuous fibers (for basic reinforcement), and carbon fiber tubes (for high-strength structural support). This multi-material composite approach resolves the contradiction by assigning different functions to different phases: the hollow microspheres provide buoyancy and low density, while the carbon fiber tubes provide the necessary specific strength improvement that discontinuous fibers alone cannot achieve.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent segments the reinforcement function into two distinct components: discontinuous fibers distributed within the foam matrix for basic reinforcement, and discrete carbon fiber tubes positioned strategically for high-strength load-bearing. This segmentation allows each component to optimize its contribution without interfering with the other, enabling both density reduction and specific strength improvement to be achieved simultaneously.

Inventive Principle:
Principle #1Segmentation

2Strength

If carbon fiber tubes are added to hollow glass microsphere foam, then compressive resistance is improved, but device complexity increases

Engineering Contradiction:
Improvecompressive resistanceVSAvoidstructure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent applies local quality by concentrating the high-strength carbon fiber tubes specifically in regions requiring enhanced compressive resistance, rather than uniformly distributing reinforcement throughout the entire structure. The carbon fiber tubes are positioned at strategic locations where compressive loads are most critical, allowing complex reinforcement only where needed while maintaining simplicity in other areas.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The three-phase composite structure integrates hollow glass microspheres for buoyancy, discontinuous fibers for matrix reinforcement, and carbon fiber tubes for localized compressive strength enhancement. This composite approach manages complexity by assigning specific functions to each phase, allowing the system to achieve high compressive resistance through material composition rather than complex geometric structures.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The three-phase composite achieves improved compressive resistance and lower density, expanding its application range, particularly in deep water environments with a safety factor of 3 times.

Implementation Method 1

Traditional solid buoyancy materials are mostly two-phase epoxy synthetic foams prepared by infusing glass microspheres with an epoxy resin

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Implementation Method 2

pouring a mixture of a glass microsphere and an epoxy resin into the mold, and then conducting curing and molding to obtain the three-phase composite

Methodology Applied
Scientific EffectCuring: Photopolymerisation

Data Source

PatentUS20260054456A1Three-phase composite, and preparation method and use thereof
Publication Date: 2026.02.26 HARBIN ENG UNIV
  • US20260054456A1 patent drawing
  • US20260054456A1 patent drawing

AI summary

A three-phase composite, and a preparation method and use thereof are provided. The three-phase composite includes a hollow glass microsphere composite foam and a plurality of carbon fiber tubes filled in the hollow glass microsphere composite foam; where the carbon fiber tubes are arranged in a two-dimensional closest packing manner, two adjacent carbon fiber tubes have a center-to-center spacing of 29.9 mm to 34 mm, and each of the carbon fiber tubes has a wall thickness of 0.45 mm to 1 mm; and two ends of each of the carbon fiber tubes each are sealed by an end cap.