Three-Phase Motor Driver Using Linear Signal for BEMF Detection

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Solution Overview

Problem

Conventional PWM three-phase motor driving methods experience errors and noise due to rising and falling edges in the modulated signal, leading to reduced system-level performance and inaccurate determination of rotor position, which can result in improper operation or termination of motor rotation.

Innovation Solution

A system and method that drives a three-phase motor using a driver capable of providing both pulse-width modulated and linear driving signals, where the second leg is connected to the driver, the third leg is floated, and a linear driving signal is used during specific times to estimate when the voltage in the third leg reaches a predetermined threshold, reducing noise and errors in Back Electromotive Force (BEMF) detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If PWM modulated signal is used to drive three-phase motor, then motor control performance is improved, but noise and errors are generated due to rising and falling edges in the modulated signal

Engineering Contradiction:
Improvemotor control performanceVSAvoidnoise and errors
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent applies periodic action by using pulse width modulation (PWM) to generate modulated signals for driving the three-phase motor. The PWM technique periodically switches the power delivery to the motor windings, creating a series of pulses with varying widths that correspond to the desired motor control. This periodic switching enables precise control of motor speed and torque while maintaining efficient power delivery, directly addressing the contradiction by implementing structured periodic action to achieve both performance improvement and controlled noise generation.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent applies parameter changes by dynamically adjusting the pulse width (duty cycle) of the PWM signals to control motor operation. By varying the width of each pulse while maintaining a fixed frequency, the system can precisely control the average power delivered to the motor windings. This parameter adjustment mechanism allows the system to optimize motor performance across different operating conditions while managing the noise and errors associated with the switching action.

Inventive Principle:
Principle #35Parameter changes

2Extent of automation

If rising and falling edges are present in the modulated signal, then PWM control is achieved, but inaccurate determination of rotor position occurs

Engineering Contradiction:
ImprovePWM controlVSAvoidrotor position determination
Core Design Contradiction:
Extent of automationVSMeasurement precision

Solution Approach 1:

The patent applies the intermediary principle by introducing a high-impedance sensing leg that acts as a mediator between the PWM driving circuit and the Back Electromotive Force (BEMF) detection system. This high-impedance leg is configured to sense the BEMF voltage without being directly affected by the switching transients and noise from the PWM signal. The intermediary high-impedance configuration allows accurate rotor position determination by isolating the measurement process from the harmful rising and falling edges of the modulated drive signal.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies segmentation by separating the three-phase motor control into distinct functional segments: one leg is dedicated to PWM driving while another leg is configured as a high-impedance sensing leg for BEMF measurement. This segmentation isolates the noisy switching operation from the sensitive measurement operation, allowing each segment to perform its function optimally without interfering with the other. The segmented approach enables simultaneous PWM control and accurate rotor position determination.

Inventive Principle:
Principle #1Segmentation

3Object-generated harmful factors

If conventional filtering and damping are applied to reduce noise, then noise effects are reduced, but system-level performance is further reduced

Engineering Contradiction:
Improvenoise effectsVSAvoidsystem-level performance
Core Design Contradiction:
Object-generated harmful factorsVSProductivity

Solution Approach 1:

The patent applies the 'blessing in disguise' principle by converting the harmful noise and errors generated by PWM switching into useful information. Instead of attempting to eliminate the noise through filtering and damping, the system uses the high-impedance sensing leg to detect the Back Electromotive Force (BEMF) voltage that exists on the motor winding during the PWM switching cycles. The BEMF signal, which would normally be obscured by switching noise, is actually enhanced by the high-impedance configuration and can be used to accurately determine rotor position and improve overall system performance.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent applies inversion by reversing the conventional approach to noise reduction. Instead of using low-impedance filtering and damping circuits that attenuate both noise and useful signals, the system uses a high-impedance configuration that naturally rejects the switching noise while preserving the BEMF signal. This inverted approach—using high impedance rather than low impedance for noise reduction—allows the system to improve measurement accuracy without sacrificing system-level performance through aggressive filtering.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves system-level performance by accurately determining the rotor's position relative to the stator, reducing noise and errors, and ensuring proper motor operation by eliminating high-frequency aspects of rising and falling edges in the driving signal.

Implementation Method 1

A system and method that drives a three-phase motor using a driver capable of providing both pulse-width modulated and linear driving signals

Methodology Applied
Scientific EffectPulse Width Modulation: Phase Modulation

Implementation Method 2

reducing noise and errors in Back Electromotive Force (BEMF) detection

Methodology Applied
Scientific EffectBack Electromotive Force: Electromagnetic Induction

Implementation Method 3

driving the second leg with the linear driving signal during the time

Methodology Applied
Scientific EffectLinear driving signal:

Data Source

PatentUS9000697B2System and method for driving three-phase motor
Publication Date: 2015.04.07 TEXAS INSTRUMENTS INC
  • US9000697B2 patent drawing
  • US9000697B2 patent drawing
  • US9000697B2 patent drawing

AI summary

The present invention provides a method for driving a three-phase motor with a driver. The driver can provide a pulse-width modulated driving signal and a linear driving signal. The three-phase motor has a first leg, a second leg and a third leg. The method includes: connecting the second leg to the driver; floating the third leg; driving the second leg with the pulse-width-modulated driving signal from the driver; estimating a time when a voltage in the third leg will reach a predetermined threshold; and driving the second leg with the linear driving signal during that time.