Three-Phase Power-Line Data Transmission Without Extra Cabling

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Solution Overview

Problem

Existing systems require additional cabling for information transmission beyond basic switching operations in drives powered by three-phase lines, which is costly and complex.

Innovation Solution

Utilize existing three-phase power lines to transmit information by measuring and processing supply voltages, employing low-frequency signals below 100 Hz, using resistive series circuits, half-wave control, and curve evaluation to encode and decode data without additional cabling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If additional fieldbus cabling is provided for information transmission, then information transmission capability is improved, but device complexity and cost increase

Engineering Contradiction:
Improveinformation transmission capabilityVSAvoidcabling complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies multi-functionality by enabling the three-phase power lines to serve dual purposes: both power transmission and information transmission. The control unit modulates supply voltages on the power lines to encode information, allowing the same infrastructure to perform both energy supply and data communication functions, thereby eliminating the need for separate fieldbus cabling.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the power transmission function and information transmission function into a single system. By superimposing low-frequency information signals onto the power line voltages, the invention combines what were previously separate functions (power delivery and data communication) into one integrated infrastructure, reducing overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

2Speed

If high-frequency modulation is used for information transmission, then transmission speed is improved, but reliability and transmission range deteriorate

Engineering Contradiction:
Improveinformation transmission speedVSAvoiddata transfer reliability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent changes the frequency parameter of the information transmission signals from high-frequency modulation to low-frequency signals (below 100 Hz). This parameter change prioritizes reliability and transmission range over raw transmission speed. The control unit encodes information using low-frequency variations in supply voltages, which are more resistant to interference and can travel longer distances through the power line infrastructure.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If expensive high-frequency signal electronics are used, then information transmission capability is improved, but cost increases

Engineering Contradiction:
Improveinformation transmission capabilityVSAvoidcomponent cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent applies self-service by utilizing the existing power line voltages themselves as the transmission medium. Instead of requiring separate expensive high-frequency signal electronics and coupling elements, the invention uses the supply voltages from the power lines directly for information transmission. The control unit modulates the existing voltage levels, eliminating the need for additional specialized signal conditioning equipment.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent employs inexpensive resistive series circuits and simple voltage measurement techniques instead of costly high-frequency signal electronics. The evaluation unit can be implemented using basic comparators and analog-to-digital converters that process the modulated voltages, significantly reducing component costs while maintaining information transmission capability.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Data Source

PatentUS12362781B2System for transmitting information via electric lines and method for operating the system
Publication Date: 2025.07.15 SEW EURODRIVE GMBH & CO KG
  • US12362781B2 patent drawing
  • US12362781B2 patent drawing
  • US12362781B2 patent drawing

AI summary

In a system and method for operating a system, a drive is connectable to a supply-voltage source, especially an AC-voltage source, with the aid of an apparatus, in particular a control unit, via electric lines installed in the system, and information is transmittable between the control unit and the drive, using the lines.