Three-Phase PSU Control for Current Unbalance in Server Power

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Solution Overview

Problem

The imbalance of currents in three-phase AC power supplies within facilities such as data centers, factories, or buildings leads to increased power consumption and risks of electrical tripping, necessitating effective current balance control.

Innovation Solution

An electric energy management system and method that includes a sensing unit to monitor phase current values and a management unit to adjust the operating quantities of power supply units to balance currents by deactivating or enabling power supply units when unbalance exceeds a threshold.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the loads of multiple facilities change, then the operational flexibility of the field is improved, but the current balance between three-phase AC power supply deteriorates

Engineering Contradiction:
Improveoperational flexibilityVSAvoidcurrent balance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The management unit continuously monitors current values of all power supply units and uses this feedback to dynamically adjust which units remain operational. When current imbalance is detected, the system automatically deactivates specific power supply units to restore balance, creating a closed-loop control system that maintains reliability while allowing load flexibility.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts the operational status of power supply units based on real-time current conditions. Instead of a static configuration, the management unit can enable or disable specific units (e.g., switching from all units active to selective units active) to adapt to changing load conditions and maintain current balance.

Inventive Principle:
Principle #15Dynamics

2Power

If the current value of a single phase is increased to accommodate load changes, then the power supply capacity is improved, but the power consumption increases significantly

Engineering Contradiction:
Improvepower supply capacityVSAvoidpower consumption
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The power supply system is segmented into multiple independent power supply units, each connected to different phases. By selectively activating or deactivating specific units based on current balance requirements, the system can maintain adequate power supply capacity while avoiding the energy waste associated with running all units at high current levels.

Inventive Principle:
Principle #1Segmentation

3Power

If the current value of a single phase is increased, then the power supply capacity is improved, but the risk of electrical tripping increases

Engineering Contradiction:
Improvepower supply capacityVSAvoidelectrical tripping risk
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The management unit continuously monitors current values and uses this feedback to prevent any single phase from exceeding safe current thresholds. When imbalance is detected, the system automatically adjusts the operational configuration to distribute load more evenly, thereby maintaining power capacity while eliminating tripping risks.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250271924A1Electric energy management device, electric energy management system and electric energy management method for controlling current balance
Publication Date: 2025.08.28 WISTRON CORP
  • US20250271924A1 patent drawing
  • US20250271924A1 patent drawing
  • US20250271924A1 patent drawing

AI summary

An electric energy management device, an electric energy management system, and an electric energy management method for controlling a current balance are provided. The electric energy management device includes a sensing unit and a management unit. The sensing unit senses a first phase current value, a second phase current value, and a third phase current value. The management unit obtains a current unbalance value between the first phase current value, the second phase current value, and the third phase current value, and changes the operating quantities of first PSUs, second PSUs, and third PSUs of the server devices in response to the current unbalance value being higher than a threshold.