Three-Phase Signal Wiring Mis-Wiring Detection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing systems for monitoring three-phase electrical power systems face challenges in determining whether signal wiring is properly connected, leading to incorrect calculations of power consumption and power factor, and often result in costly service calls due to difficulty in identifying mis-wired signal wires.

Innovation Solution

A three-phase power monitoring system that uses observed patterns of zero-crossing slope values of line-to-line voltages and currents, and comparisons of voltage and current signal slopes at zero volts, to identify and correct mis-wiring of signal wires, ensuring accurate power consumption and power factor calculations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If signal wires are used to monitor three-phase power systems, then power consumption and power factor can be measured, but incorrect wiring can lead to inaccurate calculations and system shutdowns

Engineering Contradiction:
Improvepower consumption measurement accuracyVSAvoidsystem operation reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The system performs preliminary verification of signal wire connections by analyzing zero-crossing slope patterns before making power consumption and power factor calculations. This preliminary action detects wiring errors early, preventing inaccurate measurements and unnecessary system shutdowns.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors the relationship between voltage and current zero-crossing slopes and provides feedback on wiring correctness. This feedback mechanism allows the system to detect and alert operators to wiring issues, ensuring measurement accuracy and reliable operation.

Inventive Principle:
Principle #23Feedback

2Ease of operation

If traditional monitoring systems are used, then power system parameters can be monitored, but identifying mis-wired signal wires is difficult and costly

Engineering Contradiction:
Improveparameter monitoring easeVSAvoidsignal wire troubleshooting ease
Core Design Contradiction:
Ease of operationVSEase of repair

Solution Approach 1:

The monitoring system performs self-diagnosis by automatically analyzing zero-crossing slope patterns to identify mis-wired signal wires. This self-service capability eliminates the need for costly service calls and makes troubleshooting simple, as the system itself identifies the wiring problems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system uses visual indicators (such as LED lights or display colors) to show the wiring status of each signal wire. Different colors indicate proper or incorrect connections, making it extremely easy to identify mis-wired wires without complex troubleshooting procedures.

Inventive Principle:
Principle #32Color changes

3Difficulty of detecting and measuring

If zero-crossing slope analysis is implemented, then signal wire mis-wiring can be detected, but system complexity increases

Engineering Contradiction:
Improvesignal wire mis-wiring detection capabilityVSAvoidmonitoring system complexity
Core Design Contradiction:
Difficulty of detecting and measuringVSDevice complexity

Solution Approach 1:

The system replaces complex physical wiring verification methods with electronic signal analysis. By using microprocessor-based zero-crossing detection and slope analysis, the system achieves sophisticated wiring verification without adding significant physical complexity to the hardware.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS7514932B2Method of recognizing signal mis-wiring of a three-phase circuit
Publication Date: 2009.04.07 TRANE INTERNATIONAL INC
  • US7514932B2 patent drawing
  • US7514932B2 patent drawing
  • US7514932B2 patent drawing

AI summary

A signal analyzer for calculating the power consumption and power factor of a three-phase power system driving a motor includes logic that determines whether the analyzer's own input terminals are wired in a proper or inverted manner. To do this, the signal analyzer observes a pattern of zero crossing slope values of the three line-to-line voltages of the three-phase power system and observes a pattern of zero crossing slope values of the current in the three power lines. The analyzer also compares the slope of a voltage signal as the signal passes through zero volts and the sign of a corresponding current signal that exists as the voltage signal crosses zero volts. Based on the observed voltage and current patterns and the voltage-to-current relationships, the analyzer can positively identify which of a plurality of inputs or signal wires are inverted.