Three-Point Trailer Hitch Crossbar Attachment

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing vehicle hitch designs often lack additional structural attachment points, leading to instability and potential damage when used for cargo-based attachments, as they primarily rely on a single structural attachment point, resulting in the need for ad-hoc solutions like ratchet straps that can cause damage to the vehicle.

Innovation Solution

A three-point attachment trailer hitch system is introduced, featuring a crossbar with tabs for endplates that include threaded holes, providing two additional universally adaptable attachment points for securing cargo and equipment, along with a load manager to determine load conditions and prevent torsional twisting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single structural attachment point is used in existing hitch designs, then the hitch structure remains simple, but stability and reliability deteriorate when used for cargo-based attachments

Engineering Contradiction:
ImprovestabilityVSAvoidhitch structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The hitch system is segmented into multiple attachment points (receiver tube attachment point and two crossbar attachment points) instead of relying on a single attachment point. This segmentation allows the load to be distributed across three separate locations, significantly improving stability and reliability for cargo-based attachments while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention adds attachment points in a different spatial dimension by extending crossbars laterally from the receiver tube. This creates a three-point attachment system that spans multiple dimensions (vertical receiver tube attachment and lateral crossbar attachments), providing enhanced stability without simply increasing the complexity of the vertical structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If ad-hoc solutions like ratchet straps are used for cargo attachments, then attachment flexibility is improved, but harmful factors increase due to potential damage to the vehicle

Engineering Contradiction:
Improveattachment flexibilityVSAvoidvehicle damage
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The hitch system provides universal attachment capability through multiple standardized attachment points (receiver tube and crossbars) that can accommodate various cargo types and configurations. This multi-functional design eliminates the need for ad-hoc solutions like ratchet straps, as users can securely attach different cargo configurations using the provided structural points without risking vehicle damage.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The crossbars act as intermediary structural elements between the receiver tube and the cargo attachments. These crossbars provide dedicated attachment points that are specifically designed to handle cargo loads, serving as a mediator that protects the vehicle's frame and bumper from direct stress and potential damage that would occur with ad-hoc attachment methods.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If a three-point attachment system is implemented, then stability and load distribution are improved, but device complexity increases

Engineering Contradiction:
Improveload distributionVSAvoidattachment system
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The attachment system is divided into three distinct attachment points (one at the receiver tube and two at the crossbars) that work together to distribute loads. This segmentation approach improves load distribution and stability by ensuring that forces are spread across multiple locations rather than concentrated at a single point, while the modular nature of the segmented design keeps the overall complexity manageable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The three-point attachment system utilizes spatial dimensionality by positioning attachment points in different locations (vertical receiver tube and lateral crossbars). This dimensional arrangement naturally provides load distribution and stability through geometric configuration rather than requiring complex mechanical systems, as the distributed points create a stable triangular load path that resists torsional and lateral forces.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11628696B2Methods and apparatus for a three-point attachment trailer hitch
Publication Date: 2023.04.18 FORD GLOBAL TECH LLC
  • US11628696B2 patent drawing
  • US11628696B2 patent drawing
  • US11628696B2 patent drawing

AI summary

Methods and apparatus are disclosed for a three-point attachment trailer hitch. An example hitch includes a crossbar including a first end and a second end, the first end or the second end including at least one tab protruding from an edge of the first end or the second end, and a first endplate positioned on the first end or the second end of the crossbar using the at least one tab, the endplate including a first threaded hole and a second threaded hole, a diameter of the second threaded hole larger than a diameter of the first threaded hole.