Three-Stage Adhesive Cover for Negative Pressure Therapy Sealing

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Solution Overview

Problem

Current negative-pressure therapy systems face challenges with adhesives that have high bond strength, which can cause pain and tissue damage during removal, and may lose tack due to moisture or heat, leading to leaks and difficulties in sealing and repositioning over curved tissue sites.

Innovation Solution

A cover with a three-stage adhesive system: a first bond strength for initial positioning, a second bond strength for secure sealing, and a third bond strength for easy removal, utilizing a pressure-sensitive adhesive with crosslinking agents and photosensitive agents to transition bond strengths, along with a breathable film and barrier layer for moisture and light management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high bond strength adhesive is used, then secure sealing is improved, but patient trauma during removal worsens

Engineering Contradiction:
Improveseal integrityVSAvoidtissue damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The adhesive transitions from a first bond strength state during application to a second bond strength state during therapy, and then to a third bond strength state during removal. This dynamic adjustment allows the adhesive to provide strong sealing during therapy while enabling easy removal with minimal tissue trauma.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The bond strength parameter of the adhesive is changed through chemical modification. The adhesive composition includes crosslinking agents that increase bond strength during therapy, and decrosslinking agents that reduce bond strength during removal, allowing the same adhesive to provide both secure sealing and easy removal.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If high bond strength adhesive is used, then sealing reliability is improved, but ease of repositioning worsens

Engineering Contradiction:
Improveseal integrityVSAvoidrepositioning ability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The adhesive's bond strength is dynamically adjusted to be high during therapy for reliable sealing, but low during repositioning to allow easy removal and repositioning. This temporal variation in bond strength resolves the contradiction between sealing reliability and repositioning ease.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The adhesive is designed to maintain high bond strength during the therapy period to ensure reliable sealing, but includes decrosslinking agents that enable easy removal when repositioning is needed. The adhesive's properties are preliminarily configured to switch between states based on therapeutic needs.

Inventive Principle:
Principle #10Preliminary action

3Stability of the object's composition

If moisture-resistant adhesive is used, then seal stability is improved, but tissue trauma during removal worsens

Engineering Contradiction:
Improveadhesive stabilityVSAvoidtissue damage
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The adhesive's bond strength parameter is changed over time through chemical reactions. Crosslinking agents increase bond strength and moisture resistance during therapy, while decrosslinking agents reduce bond strength during removal, allowing the adhesive to maintain stability during use but enable easy removal with minimal tissue damage.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The adhesive maintains continuous high bond strength and moisture resistance throughout the therapy period to ensure seal stability, but the decrosslinking mechanism ensures that this same adhesive can be removed continuously and easily when needed, without causing tissue trauma.

Inventive Principle:
Principle #20Continuity of useful action

4Stability of the object's composition

If heat-resistant adhesive is used, then seal stability is improved, but tissue trauma during removal worsens

Engineering Contradiction:
Improveadhesive stabilityVSAvoidtissue damage
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The adhesive's properties are changed through temperature-dependent chemical reactions. The crosslinking agents provide heat resistance and stability during therapy, while decrosslinking agents enable the adhesive to soften and become easier to remove at higher temperatures, reducing tissue trauma during removal.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The cover ensures a secure seal during therapy while minimizing patient discomfort and trauma during removal, maintaining integrity over curved surfaces and reducing leakage risks.

Implementation Method 1

a pressure-sensitive adhesive with crosslinking agents to transition bond strengths

Methodology Applied
Scientific EffectCrosslinking:

Implementation Method 2

photosensitive agents to transition bond strengths

Methodology Applied
Scientific EffectPhotosensitivity: Photochromism

Implementation Method 3

breathable film for moisture and light management

Methodology Applied
Scientific EffectPermeation: Permeation

Data Source

PatentEP3662876B1Drape for use with medical therapy systems
Publication Date: 2023.03.01 3M INNOVATIVE PROPERTIES CO
  • EP3662876B1 patent drawingFigure 1
  • EP3662876B1 patent drawingFigure 2
  • EP3662876B1 patent drawingFigure 3~4

AI summary

Systems and drapes for medical applications, and methods for their manufacture are described. A drape can include a film layer having a first side and a second side and an adhesive layer coupled to the first side of the film layer. The adhesive layer can have a first bond strength prior to application of the drape, a second bond strength in response to a force applied to the drape, and a third bond strength following exposure of the adhesive layer to electromagnetic radiation in a visible light spectrum. The drape can include a barrier layer releasably coupled to the second side of the film layer. The barrier layer can be configured to block at least a portion of the electromagnetic radiation in the visible light spectrum.