Three-Stream Gas Turbine Fan Layout for Noise-Efficiency Balance

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Solution Overview

Problem

Gas turbine engines face challenges in achieving a balance between increased thrust generation, reduced noise, and high propulsive efficiency due to limitations in fan diameter, weight, and thermal demands, with conventional noise reduction methods being insufficient for stringent community noise requirements.

Innovation Solution

A three-stream gas turbine engine design incorporating specific acoustic spacing between fan blades and outlet guide vanes, along with targeted airflow ratios through the bypass and core ducts, to optimize noise reduction and propulsive efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If fan diameter is increased to generate more thrust, then thrust generation is improved, but weight and packaging constraints are worsened

Engineering Contradiction:
Improvethrust generationVSAvoidweight
Core Design Contradiction:
ForceVSWeight of moving object

Solution Approach 1:

The patent changes the acoustic spacing parameter between fan blades and outlet guide vanes to optimize noise reduction while maintaining thrust generation, rather than simply increasing fan diameter to increase thrust

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If conventional noise reduction methods are applied, then some noise reduction is achieved, but stringent community noise requirements are not met

Engineering Contradiction:
ImprovenoiseVSAvoidnoise requirement compliance
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent applies parameter changes by optimizing the acoustic spacing between fan blades and outlet guide vanes within specific ranges (0.05 to 0.2 times the fan blade diameter) to achieve noise reduction that meets stringent community noise requirements

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs variable geometry outlet guide vanes that can adjust their position dynamically to optimize acoustic spacing under different operating conditions, enabling consistent noise reduction across various engine states

Inventive Principle:
Principle #15Dynamics

3Object-generated harmful factors

If acoustic spacing is optimized for noise reduction, then noise generation is reduced, but propulsive efficiency must be maintained

Engineering Contradiction:
Improvenoise generationVSAvoidpropulsive efficiency
Core Design Contradiction:
Object-generated harmful factorsVSUse of energy by moving object

Solution Approach 1:

The patent optimizes acoustic spacing parameters to reduce noise while maintaining propulsive efficiency by ensuring the spacing falls within specific ranges that balance acoustic performance with aerodynamic efficiency

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Variable geometry outlet guide vanes allow dynamic adjustment of acoustic spacing to maintain optimal noise reduction and propulsive efficiency across different operating conditions, preventing efficiency penalties

Inventive Principle:
Principle #15Dynamics

4Use of energy by moving object

If airflow ratios through bypass and core ducts are adjusted, then propulsive efficiency is improved, but thermal management demands increase

Engineering Contradiction:
Improvepropulsive efficiencyVSAvoidthermal demands
Core Design Contradiction:
Use of energy by moving objectVSTemperature

Solution Approach 1:

The patent adjusts airflow ratio parameters between bypass and core ducts to optimize propulsive efficiency while managing thermal demands through controlled air distribution

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12577926B2Gas turbine engine
Publication Date: 2026.03.17 GENERAL ELECTRIC CO
  • US12577926B2 patent drawing
  • US12577926B2 patent drawing
  • US12577926B2 patent drawing

AI summary

A gas turbine engine includes a turbomachine defining an engine inlet to an inlet duct, a fan duct inlet to a fan duct, and a core inlet to a core duct; a primary fan driven by the turbomachine; a nacelle surrounding the primary fan; and a secondary fan located downstream of the primary fan within the inlet duct. The gas turbine engine is characterized by a thrust to power airflow ratio, a core bypass ratio, a blade effective acoustic length, an acoustic spacing length, and an inlet-to-nacelle ratio.