Threshold Signal Conditioning Circuit for Adaptive Measurement Range

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Solution Overview

Problem

Existing methods for measuring electrical signals in automotive applications face challenges in achieving high dynamic range with low and high values, requiring trade-offs in resolution and measurement time, and involve complex calculations and hardware/software adjustments.

Innovation Solution

An electrical circuit with a threshold circuit that dynamically sets a conditioning parameter based on an electrical threshold, automatically adjusting the output slope for low and high input signals, allowing for higher resolution in digital conversion without software or computing resources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single fixed gain amplifier is used for the entire measurement range, then the device complexity is reduced, but the measurement precision deteriorates for either low or high current values

Engineering Contradiction:
Improveamplifier configurationVSAvoidresolution
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent applies dynamics by making the amplifier gain adjustable and switchable between different values based on the input signal range. The system transitions from a static single-gain configuration to a dynamic multi-gain configuration, where the gain value is selected automatically according to whether the input current is in the low range (0-10mA) or high range (10-100mA), thereby optimizing measurement precision across the entire dynamic range without significantly increasing system complexity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the amplifier gain parameter based on the input signal magnitude. Two different gain values are used: a first gain value for low current measurements (0-10mA) and a second gain value for high current measurements (10-100mA). This parameter change allows the system to maintain high measurement precision across different current ranges while using a single amplifier hardware component

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If software-based range evaluation and gain switching is implemented, then the measurement precision is improved, but the measurement time increases due to multiple measurement steps

Engineering Contradiction:
ImproveresolutionVSAvoidmeasurement time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent implements preliminary action by pre-configuring the amplifier with multiple gain values and pre-establishing the switching logic between them. The system is prepared in advance with all necessary gain settings available, so when a measurement is taken, the appropriate gain is already selected based on the input signal range, eliminating the need for iterative software-based range evaluation and multiple measurement steps

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces the software-based control mechanism with a hardware-based automatic switching mechanism. The gain switching is achieved through hardware circuitry that automatically selects the appropriate gain value based on the input signal level, substituting the software evaluation and control process with a direct hardware response that occurs simultaneously with the measurement, thereby eliminating additional measurement time

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS12574041B2Electrical circuit of signal conditioning and measurement device
Publication Date: 2026.03.10 APTIV TECHNOLOGIES AG
  • US12574041B2 patent drawing
  • US12574041B2 patent drawing
  • US12574041B2 patent drawing

AI summary

An electrical circuit for conditioning an analog electrical input signal into an analog electrical output signal includes a threshold circuit. The threshold circuit is configured to set a value of a conditioning parameter, under control of the analog electrical input signal and based on an electrical threshold. The threshold circuit is configured to set the conditioning parameter to, in response to the analog electrical input signal being below the electrical threshold, a first value. The threshold circuit is configured to set the conditioning parameter to, in response to the analog electrical input signal exceeding the electrical threshold, a second value different from the first value.