Throttle Valve Drive Calibration Using Standstill Positioning

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Solution Overview

Problem

The existing methods for calibrating the drive of a throttle valve in internal combustion engines, particularly using brushless direct current motors, face challenges in accurately maintaining the characteristic curve relationship between rotor position and output voltage due to external influences like temperature fluctuations and wear, leading to inefficient control, especially when certain throttle valve positions are rarely reached during vehicle operation.

Innovation Solution

A method that continuously monitors the engine's operational state to calibrate the characteristic curve by moving the throttle valve to target positions, both when the engine is running and at standstill, allowing for comprehensive correction of the curve, especially focusing on positions typically underutilized during driving.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the characteristic curve is calibrated only during vehicle operation, then the calibration process is simple and quick, but the calibration is incomplete because certain throttle valve positions are rarely reached during driving

Engineering Contradiction:
Improvecalibration speedVSAvoidcalibration completeness
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by calibrating the characteristic curve at standstill positions before vehicle operation begins. The calibration unit moves the throttle valve to predetermined positions and calibrates the characteristic curve in advance, so that when the vehicle starts, the calibration is already complete or nearly complete. This resolves the contradiction by performing the incomplete calibration portion before operation starts.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements continuity of useful action by enabling the calibration process to continue across two distinct phases: standstill calibration before operation and operational calibration during driving. The calibration unit can pause calibration at standstill positions and resume during vehicle operation, ensuring that all throttle valve positions are covered over time, thus achieving complete calibration while maintaining operational efficiency.

Inventive Principle:
Principle #20Continuity of useful action

2Adaptability or versatility

If the throttle valve is moved to target positions using the drive during engine operation, then the characteristic curve can be calibrated during operation, but the engine control may be disturbed

Engineering Contradiction:
Improvecalibration flexibilityVSAvoidengine control stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies segmentation by dividing the calibration process into two distinct segments: standstill calibration performed when the engine is not running, and operational calibration performed during engine operation. The calibration unit can selectively execute calibration steps in either segment depending on engine state, allowing flexible calibration without disturbing engine control during critical operation phases.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements periodic action by enabling the calibration unit to perform calibration steps periodically at standstill positions during engine operation. Instead of continuously moving the throttle valve during operation, the system periodically pauses at predetermined positions to perform calibration measurements, thus maintaining engine control stability while still achieving calibration updates during operation.

Inventive Principle:
Principle #19Periodic action

3Measurement precision

If a current sensor and current control system are added to the BLDC motor, then precise rotor position detection is achieved, but the device complexity and cost increase

Engineering Contradiction:
Improverotor position detection accuracyVSAvoidcontrol system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies the intermediary principle by introducing a calibration unit as a mediator between the existing throttle valve angle sensor and the BLDC motor control. The calibration unit uses the existing angle sensor data combined with known geometric relationships and calibration procedures to infer rotor position information, eliminating the need for additional current sensors while achieving sufficient precision for control purposes.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies copying by creating a virtual model of the rotor position based on measurements from the existing throttle valve angle sensor. Instead of directly measuring rotor position with expensive sensors, the system copies the positional information through mathematical relationships and calibration data, achieving accurate enough control without adding hardware complexity.

Inventive Principle:
Principle #26Copying

Data Source

PatentEP2999870B1Method and control unit for calibrating a drive of a throttle valve of an internal combustion engine in a motor vehicle
Publication Date: 2024.02.21 ROBERT BOSCH GMBH
  • EP2999870B1 patent drawingFigure 1~2

AI summary

The invention relates to a method and to a control unit for calibrating a drive (3) of a throttle valve (1) of an internal combustion engine (9) in a motor vehicle. The drive (3) can preferably have a brushless direct current motor for displacing the throttle valve (1). Since it can be necessary to know the rotor position of said direct current motor sufficiently accurately in order to control the direct current motor, but additional rotor position sensors should be avoided for cost reasons, it has been found advantageous to be able to know and also calibrate accurately the characteristic curve that represents a correlation between a rotor position of the drive (3) and an output voltage of a throttle valve angle sensor (7) that is provided on the throttle valve (1) in any case, in order for example to be able to track temperature- or wear-induced changes. According to the invention the characteristic curve should not or not only be calibrated when the internal combustion engine (9) is running, but in particular when the internal combustion engine (9) is off, since then the throttle valve (1) can be moved by the drive (3) into any desired position and the characteristic curve can be calibrated in said position.