Through-Hole Glass Substrate for Liquid Droplet Optical Detection

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Solution Overview

Problem

Existing carriers for liquid droplets, such as glass and plastic plates with blind holes, face limitations in optical detection and handling due to optical interference and cross-contamination, particularly when dealing with small volume droplets.

Innovation Solution

A glass carrier with through-holes extending completely through its thickness, featuring tapered or V-shaped recesses that allow for precise positioning and detection of liquid droplets without optical interference, utilizing hydrophobic coatings to manage droplet volume and prevent cross-contamination, and optionally incorporating additional plates for isolation and control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If blind holes are used in glass plates for holding liquid droplets, then the carrier structure is simple and easy to manufacture, but optical detection is interfered with by the glass plate bottom

Engineering Contradiction:
Improvecarrier structure simplicityVSAvoidoptical detection accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The glass plate is segmented into two functional surfaces: the top surface contains blind holes for droplet containment, while the bottom surface is made optically transparent for detection. This segmentation allows each surface to optimize its function without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The solution transitions from a single-sided blind hole structure to a through-hole structure that extends through the entire thickness of the glass plate. This dimensional change allows optical detection through the bottom surface while maintaining droplet containment at the top surface.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If through-holes are used instead of blind holes, then optical detection through the bottom side is enabled, but droplet positioning and volume control becomes more difficult

Engineering Contradiction:
Improveoptical detection accuracyVSAvoiddroplet positioning accuracy
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The inner walls of the through-holes are treated with hydrophobic coating in specific regions to create localized wetting properties. This local quality modification allows droplets to be positioned precisely within the through-holes while maintaining optical transparency for detection.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The hydrophobicity parameter of the hole walls is changed through coating treatment, which fundamentally alters droplet behavior from random distribution to controlled positioning. This parameter change enables both optical detection and precise droplet control.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If small volume droplets are used, then the carrier can handle more samples simultaneously, but optical detection and handling becomes more challenging

Engineering Contradiction:
Improvenumber of dropletsVSAvoiddroplet detection difficulty
Core Design Contradiction:
Quantity of substanceVSDifficulty of detecting and measuring

Solution Approach 1:

The glass plate is divided into multiple through-holes, each containing a small volume droplet. This segmentation allows parallel processing of numerous samples while maintaining individual detectability through the transparent bottom surface.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The detection system replaces mechanical handling challenges with optical detection through the transparent bottom. Small droplets are detected optically rather than mechanically, enabling high-throughput analysis without increased handling complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient optical detection and handling of small volume liquid droplets by minimizing optical interference and preventing cross-contamination, while allowing for precise positioning and volume management, enhancing analytical methods like cell culture and component introduction/removal.

Implementation Method 1

at least one surface, preferably both surfaces, of the glass plate in which the cross-sectional openings of the recesses are located have a hydrophobic coating

Methodology Applied
Scientific EffectHydrophobic coating: Hydrophobe

Implementation Method 2

the liquid droplet is also held by its surface tension in its volume section that protrudes over the recess or a surface of the glass plate

Methodology Applied
Scientific EffectSurface tension: Surface Tension

Implementation Method 3

the optical detection can pass through the liquid droplets without passing through any part of the glass plate

Methodology Applied
Scientific EffectOptical transmission: Light

Data Source

PatentUS20240254036A1Substrate for liquid droplets
Publication Date: 2024.08.01 LPKF LASER & ELECTRONICS AG
  • US20240254036A1 patent drawing
  • US20240254036A1 patent drawing
  • US20240254036A1 patent drawing

AI summary

The invention provides a carrier in the form of a glass plate having recesses formed therein which extend through the full thickness of the carrier and whose opposing terminal cross-sections are open in the plane of the opposing surfaces of the glass plate. The recesses therefore form through-holes through the glass plate and have an inside diameter of 5 to 1000 μm.