Projectile Cartridge Assembly with Thrust-Post Seating for Reliable Firing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing launcher systems face issues with accuracy and cost when using non-lethal projectiles, as they require specialized equipment and can be inaccurate, and the shifting of cartridges within the barrel bore reduces impact energy, leading to firing failures.

Innovation Solution

A projectile cartridge assembly with a base-insert subassembly, jacket subassembly, and thrust post design that ensures proper loading, seating, and firing operations, using a combustion chamber with a propellant charge and venting mechanism to improve accuracy and reduce costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a piston/rocket projectile with propellant charge is used in a launcher system, then the projectile can be propelled forward with sufficient thrust, but the cartridge may shift within the barrel bore prior to ignition, reducing impact energy and causing firing failures

Engineering Contradiction:
ImprovethrustVSAvoidfiring reliability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The cartridge assembly is pre-configured with the projectile, propellant charge, and ignition components in a integrated cartridge casing before insertion into the launcher. This preliminary assembly ensures proper positioning and prevents shifting during the firing sequence, eliminating the reliability issue while maintaining thrust performance

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention employs a nested structure where the projectile is positioned within the cartridge casing, the propellant charge is contained within a combustion chamber inside the cartridge, and the ignition system is integrated within the same assembly. This nested configuration ensures all components remain in fixed relative positions, preventing cartridge shift and ensuring reliable firing while delivering sufficient thrust

Inventive Principle:
Principle #7Nested doll (Nesting)

2Object-affected harmful factors

If specialized equipment is used for non-lethal projectiles, then the projectiles can be designed to disintegrate upon target impact, but the equipment cannot be used for lethal applications

Engineering Contradiction:
Improvetarget penetration controlVSAvoidapplication versatility
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The launcher system and cartridge assembly are designed with universal components that can accommodate different projectile types. The cartridge casing, combustion chamber, and ignition system form a standardized platform that can fire both lethal and non-lethal projectiles, eliminating the need for specialized equipment while maintaining controlled penetration capabilities through projectile design rather than system design

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If beanbags or rubber projections are used in lethal weapon launcher systems, then non-lethal ballistics can be employed, but the system becomes inaccurate and poses potential dangers

Engineering Contradiction:
Improveballistic type flexibilityVSAvoidaccuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The system segments the ballistic function from the weapon platform. The launcher provides standardized, accurate firing capabilities, while the projectile design (including frangible elements, fluid-filled capsules, or rubber coatings) provides the non-lethal effect. This segmentation allows accurate delivery of various non-lethal projectile types without compromising the launcher's precision

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances accuracy and reliability of non-lethal projectile launches by ensuring proper seating and firing, while allowing for cost-effective use in both lethal and non-lethal applications.

Implementation Method 1

a combustion chamber therein; the combustion chamber including a propellant charge

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 2

the base rear end including a primer recess cavity

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentUS20250334384A1Projectile cartridge assembly and launcher system for firing the same
Publication Date: 2025.10.30 IFS HOLDINGS LLC
  • US20250334384A1 patent drawing
  • US20250334384A1 patent drawing
  • US20250334384A1 patent drawing

AI summary

A cartridge and launcher system for firing projectiles and method of firing the same. The launcher system has a chamber, barrel forward the chamber, and a bolt rearward of the chamber capable of activating a cartridge. The cartridge is a projectile assembly which includes a base insert subassembly having a base and a cartridge combustion insert, and a jacket subassembly having a jacket housing and a thrust post secured therein. The thrust post being couplably engaged with the jacket housing. A casing is couplable to the jacket housing assembly. The combustion insert holds a propellant charge in a combustion chamber, and the thrust post extends therewithin. Upon activation of the charge, gases force the thrust post away from the base, uncoupling the assembly from the base insert subassembly.