Thrust Reverser Actuation Carrier and Deployable Fairing

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Solution Overview

Problem

Current pivot door thrust reversers for turbofan gas turbine engines face challenges in efficiently deploying and stowing thrust reverser doors and fairings, leading to complex actuation systems and potential weight and space constraints, which affect the overall performance and efficiency of the thrust reversal mechanism.

Innovation Solution

An actuation arrangement featuring a carrier that translates along a track, driven by a linear actuator, and a deployable fairing that pivots to provide clearance for the thrust reverser doors to rotate, allowing for reduced actuator wear and simplified packing, while accommodating various door scheduling and hinge configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a complex actuation system is used to deploy and stow thrust reverser doors and fairings, then the thrust reverser can achieve complete deployment and stowing, but the device complexity and weight increase

Engineering Contradiction:
Improvethrust reverser deployment and stowingVSAvoidactuation system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The actuation system is segmented into a carrier assembly that moves along a track and separately actuates the fairing and reverser door. The carrier assembly includes a fairing actuator and a door actuator that operate independently but are coordinated through the carrier's linear movement, reducing overall system complexity while maintaining complete deployment capability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The carrier assembly serves as an intermediary mechanism between the linear actuator and the fairing/reverser door. The linear actuator moves the carrier along the track, and the carrier then transfers this motion to both the fairing and door through its own actuation mechanisms, simplifying the overall actuation architecture

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If traditional actuation arrangements are used for thrust reverser doors, then the doors can be actuated, but the actuator experiences increased wear and requires more space

Engineering Contradiction:
Improvereverser door actuationVSAvoidactuator weight and size
Core Design Contradiction:
Ease of operationVSWeight of moving object

Solution Approach 1:

The actuation system uses a dynamic carrier assembly that moves linearly along a track to position itself for actuating the reverser door. This dynamic positioning allows the actuator to operate from optimal positions during different phases of deployment, reducing wear and allowing for a more compact actuator design

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The carrier assembly introduces a linear dimension of motion along the track, transforming the traditional rotary actuation into a combination of linear and rotary motions. This dimensional change allows the actuator to engage and disengage from the door at different positions, reducing wear and space requirements

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11873782B2Thrust reverser actuation arrangement and deployable fairing systems and methods
Publication Date: 2024.01.16 ROHR INC
  • US11873782B2 patent drawing
  • US11873782B2 patent drawing
  • US11873782B2 patent drawing

AI summary

A method for deploying a thrust reverser includes translating a carrier along a track, transferring a first load between the carrier and a first reverser door in response to the carrier translating along the track, rotating the first reverser door between a closed position and an open position in response to the carrier translating along the track, transferring a second load between the carrier and a deployable fairing in response to the carrier translating along the track, and rotating the deployable fairing between a stowed position and a deployed position in response to the carrier translating along the track.