Thrust Reverser Blocker Door Actuation via Airflow Scooping

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Solution Overview

Problem

Traditional thrust reverser assemblies for turbine engines require separate actuators and take up space, adding weight and complexity, which limits their efficiency and effectiveness in providing reverse thrust.

Innovation Solution

A thrust reverser assembly that utilizes a translating cowl and a blocker door with a biasing element, where airflow creates a scooping effect to deploy the blocker door and move the cowl, eliminating the need for separate actuators by harnessing energy from high-speed air in the bypass duct.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a separate actuator assembly is used to deploy the blocker door, then the thrust reverser can provide reverse thrust, but the weight and space requirements increase

Engineering Contradiction:
Improvereverse thrust capabilityVSAvoidweight of thrust reverser assembly
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The high-speed airflow through the bypass duct automatically deploys the blocker door by creating a scooping effect that lifts the door into position, eliminating the need for external actuators and reducing weight

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent uses pneumatic forces from the airflow itself to deploy the blocker door, where the kinetic energy of the air creates pressure differential that lifts the door without mechanical actuators

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Reliability

If a separate actuator assembly is used to move the translating cowl, then the thrust reverser can provide reverse thrust, but the device complexity increases

Engineering Contradiction:
Improvereverse thrust capabilityVSAvoidcomplexity of actuation system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The translating cowl is moved automatically by the scooping effect of the airflow, which creates pressure differential to translate the cowl without requiring separate actuator mechanisms

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent combines the functions of blocker door deployment and translating cowl movement into a single airflow-driven mechanism, eliminating multiple separate actuators and reducing system complexity

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If traditional actuator assemblies are used, then the thrust reverser can be deployed, but the power requirements and stress on components increase

Engineering Contradiction:
Improvethrust reverser deploymentVSAvoidpower requirements for actuation
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The system uses the kinetic energy of the bypass airflow itself to provide the power for deploying the blocker door and translating the cowl, eliminating the need for external power sources or actuators

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent converts the kinetic energy of the high-speed airflow, which would otherwise be wasted, into useful work by using the scooping effect to deploy the thrust reverser components automatically

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances fuel efficiency, reduces power requirements, and minimizes stress on components, enabling quicker deployment and reduced specific fuel consumption while simplifying the actuation process and reducing aerodynamic resistance.

Implementation Method 1

a biasing element operably coupled to the blocker door and configured to bias the blocker door from the stowed position into an initial position

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

airflow through bypass duct enters the gap and the blocker door is configured to create a scooping effect that moves the blocker door to the deployed position and moves the translating cowl to the second position

Methodology Applied
Scientific EffectFluid flow:

Data Source

PatentUS11378037B2Thrust reverser assembly and method of operating
Publication Date: 2022.07.05 STE MRAS LLC
  • US11378037B2 patent drawing
  • US11378037B2 patent drawing
  • US11378037B2 patent drawing

AI summary

An apparatus and method of operating a translating cowl for a turbine engine. The translating cowl is moveable between a first position and a second position. The translating cowl includes a fixed cascade element located within and a blocker door that is operably coupled to die translating cowl. Hie blocker door is movable between a stowed position and a deployed position.