Aircraft Thrust Reverser Cascade Positioning for Aerodynamic Disturbance Reduction

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Solution Overview

Problem

Thrust reversal systems in aircraft turbomachines experience aerodynamic disturbances and pressure losses in the secondary duct during the inactive configuration, leading to decreased performance due to the interaction between the mobile outer cowling and reverser doors.

Innovation Solution

The system incorporates a second thrust reversal cascade that is positioned outside the secondary duct in the inactive configuration, which moves rearward and intrudes into the duct in the active configuration, reducing airflow disturbances and using a control lever and guide rail mechanism for synchronized movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If reverser doors are positioned within the secondary duct in inactive configuration, then the thrust reverser system is compact and integrated, but aerodynamic disturbances and pressure losses occur in the secondary duct

Engineering Contradiction:
Improveintegration of reverser systemVSAvoidaerodynamic disturbance
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The second cascade is extracted from the secondary duct in the inactive configuration and positioned in a housing space outside the duct. This removes the source of aerodynamic disturbance from the airflow path while maintaining the ability to intrude into the duct when activation is required

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The second cascade is designed to be movable between two positions: retracted outside the secondary duct in inactive configuration, and intruded into the secondary duct in active configuration. This dynamic positioning allows the system to optimize aerodynamic performance during normal operation while maintaining thrust reversal capability when needed

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If mobile outer cowling is displaced rearwards to activate reverser doors, then thrust reversal function is achieved, but aerodynamic disturbance increases during transition

Engineering Contradiction:
Improveactivation of thrust reverserVSAvoidaerodynamic disturbance
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The second cascade is taken out of the secondary duct during inactive configuration, eliminating the interaction between the mobile outer cowling and the cascade structure during normal airflow, thereby reducing aerodynamic disturbance during transition phases

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The control lever with guide rail acts as an intermediary mechanism that enables the second cascade to move from its retracted position to its intruded position within the secondary duct, facilitating smooth transition without direct interference from the mobile outer cowling

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If second cascade is positioned outside secondary duct in inactive configuration, then airflow disturbance is minimized, but device complexity increases

Engineering Contradiction:
Improveaerodynamic disturbanceVSAvoidcascade positioning mechanism
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The control lever mechanism merges multiple functions: it connects the second cascade to the guide rail, enables pivoting motion, and coordinates with the actuator system. This integration reduces the need for separate complex positioning mechanisms while achieving the desired cascade movement

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The second cascade is positioned in a housing space that is spatially separated from the secondary duct in the inactive configuration, utilizing the third dimension (radial position) to resolve the conflict between aerodynamic performance and thrust reversal functionality

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS10669970B2Thrust reverser system having limited aerodynamic disturbance
Publication Date: 2020.06.02 AIRBUS OPERATIONS (SAS)
  • US10669970B2 patent drawing
  • US10669970B2 patent drawing
  • US10669970B2 patent drawing

AI summary

A thrust reverser system includes two thrust reversal cascades, of which the first cascade is entrained by an actuator, and which are configured to adopt a retracted position in which they are housed in a space located outside the duct. The action of the actuator brings about: rearward displacement of the first cascade in the direction of a nacelle opening; and during part of the rearward displacement of the second cascade, simultaneous pivoting of this second cascade under the action of a control lever, the interaction of which with a fixed guide rail forces the front end of the lever to move radially inwards while the lever is entrained rearwards by the second cascade.