Thruster Nozzle Ball Joint and Pintle Flow Control for Compact TVC

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Solution Overview

Problem

Existing thruster designs face challenges in efficiently controlling thrust vectoring and fluid flow regulation, particularly in reducing nozzle length and weight while maintaining effective thrust control and propellant storage capacity.

Innovation Solution

A thruster nozzle assembly incorporating a rotary ball joint and flow regulator with a pintle mechanism, allowing for independent or coordinated movement of multiple flow regulators and nozzle rotation about two axes, enabling pitch, yaw, and roll control without a separate roll control system, and reducing nozzle length.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional thruster design with separate roll control system is used, then roll control capability is achieved, but device complexity and weight increase

Engineering Contradiction:
Improvethrust control capabilityVSAvoidcontrol system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines roll control functionality with pitch and yaw control by integrating a universal joint mechanism that allows the nozzle to rotate about multiple axes (including the roll axis) through a unified control system, eliminating the need for separate roll control hardware

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The universal joint and nozzle assembly are designed to perform multiple functions simultaneously - pitch control, yaw control, and roll control - through a single integrated mechanism that can rotate the nozzle about three orthogonal axes, making the control system multi-functional

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If a longer nozzle is used, then thrust control effectiveness is improved, but weight and volume increase

Engineering Contradiction:
Improvethrust control effectivenessVSAvoidnozzle weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent employs a universal joint mechanism that enables dynamic rotation of the nozzle about multiple axes, allowing effective thrust vectoring control without requiring an excessively long nozzle structure. The dynamic articulation compensates for the reduced structural length

Inventive Principle:
Principle #15Dynamics

3Weight of moving object

If nozzle length is reduced, then weight is decreased, but propellant storage capacity may be affected

Engineering Contradiction:
Improvenozzle weightVSAvoidpropellant storage capacity
Core Design Contradiction:
Weight of moving objectVSQuantity of substance

Solution Approach 1:

The patent separates the propellant storage function from the nozzle structure by incorporating a ball and socket joint mechanism that allows the nozzle to be articulated independently. This segmentation enables compact nozzle design while maintaining adequate propellant storage in the vehicle body

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP4073373B1Thruster nozzle assembly with flow regulator in throat area and rotary joint
Publication Date: 2026.02.04 AEROJET ROCKETDYNE INC
  • EP4073373B1 patent drawingFigure 1~3
  • EP4073373B1 patent drawingFigure 4

AI summary

A nozzle assembly according to an exemplary aspect of the present disclosure includes, among other things, a nozzle including a throat section. The nozzle further includes a ball portion of a ball and socket joint. The assembly further includes a vehicle including a socket portion of the ball and socket joint. The nozzle is mounted to the vehicle and the ball portion is received at least partially in the socket portion. A flow regulator is arranged adjacent the throat section and configured to regulate a flow of fluid through the throat section. The flow regulator is attached to the nozzle upstream of the throat section. An actuator is attached to the nozzle, and the actuator is configured to selectively rotate the nozzle via the ball and socket joint about a first axis normal to a longitudinal axis of the vehicle. A rocket and method are also disclosed.