Three-Terminal Light Emitting Thyristor Array for Print Head

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Solution Overview

Problem

Conventional LED print heads with thousands of LEDs in a matrix pattern face challenges due to high current requirements, leading to increased chip size and cost of power MOS transistors, making it difficult to reduce the size and cost of the print head.

Innovation Solution

A light emitting element array with three-terminal light emitting thyristors, where the gates are driven using consolidated gate drive circuits with a level shift function, eliminating the need for a power MOS transistor and reducing interference between concurrently driven elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a power MOS transistor is used to drive a large current for all LEDs, then the LEDs can be switched in time division, but the chip size and cost of the power MOS transistor increase

Engineering Contradiction:
Improvetime division switching capabilityVSAvoidchip size of power MOS transistor
Core Design Contradiction:
ProductivityVSArea of stationary object

Solution Approach 1:

The patent segments the gate drive function by providing individual gate drive circuits for each light emitting element rather than using a single power MOS transistor for all elements. This segmentation allows each element to be controlled independently with smaller, more efficient drive circuits, resolving the contradiction between switching capability and chip size.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a two-terminal LED structure to a three-terminal light emitting thyristor structure, adding the gate terminal as a new dimension of control. This enables independent gate control that eliminates the need for large current-carrying power MOS transistors while maintaining time division switching capability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If a power MOS transistor is used to drive a large current, then time division switching is achieved, but the cost of the power MOS transistor increases

Engineering Contradiction:
Improvetime division switching capabilityVSAvoidcost of power MOS transistor
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

By segmenting the gate drive function into individual circuits for each light emitting element, the patent eliminates the need for expensive high-current power MOS transistors. Each individual gate drive circuit is much cheaper to manufacture while collectively achieving the same time division switching capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces the expensive power MOS transistor with multiple inexpensive individual gate drive circuits. While there are more individual circuits, each is much cheaper to manufacture, resulting in overall cost reduction while maintaining the required switching functionality.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Device complexity

If conventional two-terminal LEDs are used, then the structure is simple, but it is difficult to reduce the size and cost of the print head

Engineering Contradiction:
Improvestructure simplicityVSAvoidsize of print head
Core Design Contradiction:
Device complexityVSArea of stationary object

Solution Approach 1:

The patent adopts three-terminal light emitting thyristors instead of two-terminal LEDs, adding the gate terminal dimension. This additional terminal enables independent control that eliminates the need for large power MOS transistors, thereby reducing print head size while the modular circuit design keeps overall complexity manageable.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent changes the fundamental electrical parameters of the light emitting element from two-terminal LED characteristics to three-terminal thyristor characteristics. This parameter change enables gate-controlled operation that reduces the size requirements for drive circuits and overall print head dimensions.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for efficient driving of light emitting elements with minimized interference, reducing the size and cost of the optical print head and image forming apparatus while maintaining high-quality light emitting efficiency.

Implementation Method 1

a light emitting element array 200 including a plurality of light emitting elements 210; a drive circuit 100 for driving the light emitting element array 200... each having a first terminal, a second terminal, and a third terminal... A drive signal is supplied to the first terminals... control signal is applied to the third terminals, so that the light emitting elements are driven

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS8542262B2Light emitting element array, drive circuit, optical print head, and image forming apparatus
Publication Date: 2013.09.24 OKI ELECTRIC INDUSTRY CO LTD
  • US8542262B2 patent drawing
  • US8542262B2 patent drawing
  • US8542262B2 patent drawing

AI summary

A light emitting element array includes a plurality of light emitting elements each having a first terminal, a second terminal, and a third terminal. The light emitting elements are arranged next to each other to form a group. The first terminal receives a drive signal, the second terminal is connected to ground, and the third terminal has a threshold voltage or a threshold current controllable from outside so that the light emitting elements are driven in a time division way.