Monolithic THz Focal Plane Array with Interleaved Bow-Tie Antennae

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Solution Overview

Problem

Current THz detectors have limitations in quantum efficiency, detector integration, cost, and signal-to-noise ratio (SNR), and are typically bulky and sparse element scanning systems.

Innovation Solution

A monolithic focal plane array (FPA) with multiple pixel unit cells, each containing interleaved arrays of bow-tie configured THz antennae and context imaging pixels on a substrate, along with semiconductor circuits for signal processing, including summing and averaging circuits, to enhance SNR and integration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If single or sparse element scanning systems are used for THz detection, then device complexity is reduced, but measurement precision and signal-to-noise ratio deteriorate

Engineering Contradiction:
Improvedetection precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges multiple THz antennae (160 bow-tie antennae arranged in 4x40 configuration) within a single pixel unit cell into an integrated array structure. This combination allows simultaneous detection from multiple elements, improving signal-to-noise ratio through coherent summation while maintaining a compact monolithic focal plane array design that avoids the complexity of separate scanning systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent transitions from sparse element scanning (one-dimensional or point-based detection) to a two-dimensional monolithic focal plane array with high-density antenna elements. The 4x40 array configuration within each pixel unit cell enables parallel detection across multiple spatial dimensions, dramatically improving measurement precision without requiring mechanical scanning complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If high pixel density is achieved through multiple antennae per pixel cell, then signal-to-noise ratio improves, but device complexity increases

Engineering Contradiction:
Improvesignal-to-noise ratioVSAvoiddetector integration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the focal plane array into discrete pixel unit cells, each containing a standardized 4x40 array of bow-tie antennae. This modular segmentation allows for systematic integration of multiple antennae per pixel cell while maintaining manufacturing feasibility and signal processing manageability through the structured organization of 160 elements per cell across the entire array.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bow-tie antenna configuration serves multiple functions: it provides broadband THz detection capability, enables polarimetric measurements through its geometric design, and facilitates coherent signal summation across the array. This multi-functionality reduces the need for additional specialized components, thereby improving signal-to-noise ratio without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If monolithic focal plane array with multiple antennae per pixel is implemented, then detector integration improves, but manufacturing precision requirements increase

Engineering Contradiction:
Improvedetector integrationVSAvoidantennae alignment precision
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent implements local quality by configuring each pixel unit cell with a specific 4x40 array pattern of bow-tie antennae, where each antenna is positioned with precise local spacing. This localized standardization within each pixel cell allows for controlled manufacturing processes that can achieve the required precision systematically, rather than requiring uniform high-precision assembly across the entire large-scale array.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs a nested structure where multiple bow-tie antennae are integrated within each pixel unit cell, which itself is part of a larger focal plane array. This nested organization (antennae within cells, cells within arrays) enables hierarchical manufacturing approaches where smaller precision units are fabricated and then assembled into larger structures, reducing the overall manufacturing precision burden compared to creating the entire array in a single process.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a high pixel density THz FPA with improved SNR and integration, enabling more efficient detection and visualization capabilities while maintaining a compact and cost-effective design.

Implementation Method 1

Each THz antenna in the first array is shaped in a bow-tie configuration... Each THz antenna in the first array is configured to detect a signal in a THz band

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

A mixer is included for multiplying each signal from the THz antenna with a signal from a local oscillator and providing the multiplied signal from the mixer

Methodology Applied
Scientific EffectHeterodyne detection: Heterodyne

Implementation Method 3

A waveguide is included for coupling each signal from the THz antenna with the mixer

Methodology Applied
Scientific EffectWaveguide transmission: Waveguide

Data Source

PatentUS9006661B1Compact THz focal plane imaging array with integrated context imaging sensors and antennae matrix
Publication Date: 2015.04.14 HARRIS CORP
  • US9006661B1 patent drawing
  • US9006661B1 patent drawing
  • US9006661B1 patent drawing

AI summary

A monolithic focal plane array (FPA) of an imaging system includes an array of multiple pixel unit cells disposed on a substrate. Each pixel unit cell includes: a first array of THz antennae disposed on a top layer of the substrate, and a second array of context imaging pixels disposed on the top layer of the substrate. The first and second arrays are interleaved on the top layer of the substrate. In addition, each THz antenna in the first array is shaped either in a bow-tie, circular or tuned waveguide configuration, and each context imaging pixel in the second array is shaped in a circular, or rectangular configuration.