THz Imaging of Non-Planar Pharmaceutical Tablets

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Solution Overview

Problem

Current methods for imaging the surface layers of non-planar pharmaceutical tablets, such as NIR and Raman spectroscopy, face challenges like scattering issues, limited depth-of-field, and inability to handle fluorescent chemicals, which hinder effective quality control and coating analysis.

Innovation Solution

The use of THz radiation in the frequency range of 25 GHz to 100 THz, combined with a scanning system that maintains emitters at a predetermined position relative to the sample, allows for accurate imaging and analysis of non-planar surfaces by tracking the sample's geometry and detecting radiation characteristics, enabling the investigation of surface layers and coatings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If NIR spectroscopy is used to image pharmaceutical tablets, then the technique can provide imaging data, but scattering issues prevent it from probing below the surface

Engineering Contradiction:
Improveimaging depthVSAvoidscattering
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent changes the radiation frequency parameter from optical/NIR range to THz range (25 GHz to 100 THz). This parameter change fundamentally alters the interaction with the sample, enabling penetration through scattering-prone surfaces while maintaining imaging capability. The THz radiation can probe beneath the surface layer without the scattering issues that plague NIR spectroscopy.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If Raman spectroscopy is used to obtain surface images, then imaging data can be acquired, but the surface must be very flat due to limited depth-of-field

Engineering Contradiction:
Improvesurface imaging qualityVSAvoidsurface flatness requirement
Core Design Contradiction:
Measurement precisionVSShape

Solution Approach 1:

The patent changes the radiation type from optical (Raman) to THz radiation with specific frequency range (25 GHz to 100 THz). This parameter change enables the system to accommodate non-planar surfaces while maintaining imaging quality. The THz radiation's unique penetration and interaction characteristics allow imaging of curved and non-flat surfaces without the strict flatness requirements of Raman spectroscopy.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If Raman spectroscopy uses high power illumination to collect signal, then imaging capability is improved, but heating and chemical changes occur in the sample

Engineering Contradiction:
Improvesignal collection efficiencyVSAvoidheating and chemical changes
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent changes the radiation frequency parameter from optical to THz range (25 GHz to 100 THz). This parameter change enables effective signal collection at lower power levels, avoiding the heating and chemical changes associated with high power optical illumination. The THz radiation provides sufficient signal strength without the harmful thermal effects of conventional Raman spectroscopy.

Inventive Principle:
Principle #35Parameter changes

4Measurement precision

If Raman spectroscopy is used to image fluorescent chemicals, then imaging can be performed, but the fluorescent signal masks the Raman signal

Engineering Contradiction:
Improvechemical detection capabilityVSAvoidfluorescence masking
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The patent changes the radiation frequency from optical to THz range (25 GHz to 100 THz). This parameter change fundamentally resolves the fluorescence masking issue, as THz radiation does not excite fluorescent emissions in the same way optical radiation does. The detection system can clearly distinguish the THz signal from any fluorescent background, enabling accurate imaging of fluorescent chemicals without signal masking.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables non-destructive, high-resolution imaging and analysis of pharmaceutical tablets' surface layers, overcoming limitations of existing techniques by providing detailed information on coating integrity and geometry, suitable for quality control and production environments.

Implementation Method 1

detecting radiation transmitted and/or reflected from the sample at the plurality of points

Methodology Applied
Scientific EffectThz radiation transmission and reflection: Reflection

Implementation Method 2

irradiating the sample with radiation having at least one frequency in the range from 25 GHz to 100 THz

Methodology Applied
Scientific EffectElectromagnetic radiation interaction: Absorption (EM radiation)

Data Source

PatentUS8665423B2Method and apparatus for investigating a non-planar sample
Publication Date: 2014.03.04 TERAVIEW
  • US8665423B2 patent drawing
  • US8665423B2 patent drawing
  • US8665423B2 patent drawing

AI summary

Method and apparatus for investigating a sample particularly a pharmaceutical tablet. An emitter and/or the sample are initially positioned so that the emitter is at a predetermined distance and normal angle to a first point on a surface of the sample. The emitter then irradiates the sample with radiation having a plurality of frequencies in the range from 25 GHz to 100 THz at a plurality of points on the surface of the sample. Relative motion is possible between the emitter and the sample so that the surface of the sample can be tracked to maintain the predetermined distance and normal angle at each of the plurality of points, and allow radiation transmitted and/or reflected from the sample at the plurality of points to be detected. This has particular application to imaging the structure or composition of a coating on a pharmaceutical tablet.