Porous Ti Nanorod Current Collectors for Dendrite-Free Lithium Anodes

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Solution Overview

Problem

Existing lithium-ion battery anodes, particularly those made of lithium metal, suffer from issues such as dendrite formation, poor stability, and safety concerns, which limit their cycling life and efficiency.

Innovation Solution

The development of black metallic and porous nanorod arrays, specifically titanium (Ti) nanorod arrays, which serve as current collectors for lithium metal anodes. These arrays provide a conducive and lithiophilic surface for uniform lithium electrodeposition, preventing dendrite formation and enhancing stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If lithium metal anodes are used to achieve high specific capacity, then energy density is improved, but dendrite formation and stability deteriorate

Engineering Contradiction:
Improvespecific capacityVSAvoidstability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A porous aluminum foil scaffold serves as an intermediary structure between the lithium metal and electrolyte. The scaffold provides a stable framework that guides lithium deposition, preventing direct contact between lithium and electrolyte that causes dendrite formation, while still enabling high capacity through lithium embedding in the porous structure

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The aluminum foil is designed with a porous structure that provides high surface area and three-dimensional pathways for lithium deposition. The porosity allows lithium to distribute uniformly throughout the scaffold, preventing localized dendrite growth while maintaining high capacity

Inventive Principle:
Principle #31Porous materials

2Reliability

If porous scaffold structure is created to accommodate lithium expansion, then dendrite formation is reduced, but manufacturing complexity increases

Engineering Contradiction:
Improvedendrite suppressionVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The porous aluminum foil scaffold is designed to be self-supporting and self-accommodating. The porous structure naturally expands to accommodate lithium deposition without requiring additional active materials or complex assembly steps, as the scaffold itself serves as both structure and active component

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of Ti nanorod arrays as current collectors significantly improves the cycling stability and lifespan of lithium metal anodes, preventing dendrite formation and maintaining efficiency over extended cycles.

Implementation Method 1

uniform lithium electrodeposition

Methodology Applied
Scientific EffectElectrodeposition: Electrodeposition

Data Source

PatentUS20250054992A1Black metallic nanorod arrays and method of manufacturing thereof
Publication Date: 2025.02.13 WAYNE STATE UNIV
  • US20250054992A1 patent drawing
  • US20250054992A1 patent drawing
  • US20250054992A1 patent drawing

AI summary

A device, e.g., a current collector and/or a lithium-ion or lithium-metal battery, is disclosed. The device includes a metallic substrate and a plurality of nanorod arrays arranged on the substrate. The plurality of nanorod arrays are porous metallic nanostructures and appear black in color. The plurality of nanorod arrays comprise titanium according to an example. The metallic substrate comprises a metal foil according to an example.