Tibial Augment with Varying Angles for Bone Loss

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Solution Overview

Problem

Current knee prostheses face challenges in securely attaching to the tibia due to bone loss or deterioration, requiring significant bone cement and potentially inadequate fixation.

Innovation Solution

The design of a tibial augment with a unique exterior side surface and medial end surface configuration, including varying interior angles and a constant width medial end surface, which is secured to the tibial tray to enhance fixation and reduce cement usage by increasing the prosthesis's volume to accommodate bone loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If tibial augments are used to compensate for bone loss and increase prosthesis volume, then fixation stability is improved, but device complexity increases

Engineering Contradiction:
Improvefixation stabilityVSAvoidprosthesis structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The tibial prosthesis is divided into modular components: a base tibial tray and separate tibial augments that can be selectively added. This segmentation allows the prosthesis to maintain simple geometry when bone loss is minimal, while accommodating complex bone defect scenarios through optional augment attachment, thus resolving the contradiction between simplicity and adaptability for fixation stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The tibial augments are designed to be attached to the tibial tray, with the augment's interior surface receiving the tray's exterior surface. This nesting configuration allows the augment to integrate with the existing tray structure, providing enhanced volume and fixation stability without requiring a completely separate complex device, thereby managing device complexity while improving reliability.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Object-affected harmful factors

If tibial augments are used to reduce bone cement usage, then health hazards from cement are reduced, but manufacturing precision requirements increase

Engineering Contradiction:
Improvebone cement hazardsVSAvoidaugment-tray interface precision
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The tibial augment serves as an intermediary component between the tibial tray and the patient's bone. By providing this intermediate structural element, the need for extensive bone cement is reduced, thereby minimizing cement-related health hazards. The augment's designed interface geometry ensures precise alignment and connection, managing manufacturing precision requirements while achieving the benefit of reduced cement usage.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If the exterior side surface has varying interior angles, then adaptability to bone geometry is improved, but device complexity increases

Engineering Contradiction:
Improveadaptability to bone geometryVSAvoidsurface geometry complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The exterior side surface of the tibial augment features varying interior angles at different locations, allowing different regions of the augment to adapt to specific bone geometries. This local variation in surface geometry provides tailored adaptability to accommodate diverse patient anatomies without requiring complete redesign of the entire device, thus improving adaptability while controlling overall device complexity.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS9468531B2Orthopaedic tibial prosthesis having tibial augments
Publication Date: 2016.10.18 DEPUY (IRELAND) LTD
  • US9468531B2 patent drawing
  • US9468531B2 patent drawing
  • US9468531B2 patent drawing

AI summary

A tibial orthopedic prosthesis assembly for use during performance of a knee replacement procedure includes one or more tibial augments configured to be coupled to a tibial tray. Each tibial augment includes an exterior side surface of varying angulation relative to a top surface of the tibial augment.