Tibial Prosthesis Dovetail Fixation

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Solution Overview

Problem

Current arthroplasty procedures, particularly in unicompartmental knee arthroplasty, face challenges in achieving optimal fixation and compression between the tibial prosthesis and bone, leading to potential instability and complications such as loosening of the implant over time.

Innovation Solution

The use of a unicompartmental tibial prosthesis with angled fixation elements, including anchors with divergent blade and rail configurations, and a tibial tray with dovetailed channels, provides enhanced fixation by creating an interference fit and compression, ensuring stable integration with the bone.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional fixation methods are used for tibial prosthesis, then the implant can be installed with simpler procedures, but the fixation stability and compression between prosthesis and bone are insufficient leading to potential loosening

Engineering Contradiction:
Improvefixation stabilityVSAvoidfixation structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The fixation system is divided into multiple functional components: the tibial tray with dovetailed channels, the separate fixation elements (screws/anchors), and the interlocking geometry. This segmentation allows each component to be optimized independently while working together to provide superior fixation stability through progressive engagement and compression.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The fixation elements are designed to nest within the dovetailed channels of the tibial tray, creating a hierarchical structure where smaller components fit within larger ones. This nested arrangement maximizes the use of available space and creates multiple levels of mechanical interlocking, enhancing fixation reliability without proportionally increasing overall device complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Strength

If angled fixation elements with divergent blade and rail configurations are used, then interference fit and compression are enhanced, but the manufacturing and installation complexity increases

Engineering Contradiction:
Improvecompression forceVSAvoidfixation element manufacturing
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The fixation elements feature asymmetric geometry with divergent blade and rail configurations that are specifically angled to optimize compression forces. The asymmetric design creates inherent mechanical advantage for load distribution and interference fit, though it requires precision manufacturing. The asymmetry is deliberately engineered to convert insertion forces into compressive loads that secure the prosthesis to bone.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The fixation elements utilize controlled parameter changes in their geometry, specifically the angles of the blade and rail portions. By varying these angular parameters during design, the system optimizes the mechanical properties for compression and interference fit. The parameter changes are carefully calculated to achieve the desired strength-to-complexity ratio.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If dovetailed channels with angled fixation elements are used, then relative motion between bone and prosthesis is prevented, but the device complexity and surgical procedure complexity increase

Engineering Contradiction:
Improveintegration stabilityVSAvoidsurgical installation ease
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The dovetailed channels are pre-formed in the tibial tray with precise geometry before surgery. The fixation elements are pre-configured with their specific angles and dimensions. This preliminary preparation of components allows for streamlined surgical installation, as the complex geometry is already established rather than requiring intraoperative fabrication or adjustment.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The dovetailed channels incorporate curved and angled surfaces rather than simple straight cylindrical holes. These curved geometries are designed to guide the fixation elements into proper orientation and to distribute stresses more evenly during load-bearing. The curvature provides self-aligning features that facilitate correct placement while preventing malpositioning.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the stability and longevity of the tibial prosthesis by achieving optimal compression and preventing relative motion between the bone and the prosthesis, thereby reducing the risk of implant loosening and improving the overall success rate of the arthroplasty procedure.

Implementation Method 1

provides enhanced fixation by creating an interference fit and compression, ensuring stable integration with the bone

Methodology Applied
Scientific EffectInterference fit: Friction

Implementation Method 2

creating an interference fit and compression, ensuring stable integration with the bone

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS11369488B2Unicompartmental knee arthroplasty
Publication Date: 2022.06.28 ENGAGE UNI LLC
  • US11369488B2 patent drawing
  • US11369488B2 patent drawing
  • US11369488B2 patent drawing

AI summary

Implants include fixation features which slidingly receive fixation elements. The fixation features may be negative or positive features, such as undercut channels or posts. Examples include unicompartmental tibial trays having a ridge protruding from the bone-facing side, an undercut channel formed within the ridge. Instruments are disclosed for preparing a ridge-receiving feature in bone.