Tie Down Assembly With Friction-Controlled Ring Rotation

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Solution Overview

Problem

Manufacturing variations in metal tie downs can result in excessive or insufficient friction between the ring and clasp, leading to rattling and inconsistent rotational control, which existing metal tie downs fail to adequately address.

Innovation Solution

A tie down assembly featuring a clasp and ring made of metal, with a support coupler made of a softer material like plastic, that includes ring engagement members with resilient clips or C-shaped sleeves to frictionally control the rotation of the ring, providing consistent rotational operation and reducing noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If metal clasps and metal rings are used for tie down assembly, then strength and robustness are improved, but manufacturing variations cause inconsistent friction leading to rattling and unreliable rotational control

Engineering Contradiction:
ImprovestrengthVSAvoidrotational control consistency
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent combines metal components (clasp and ring) with a plastic support coupler to create a composite tie down assembly. The metal parts provide strength and robustness, while the plastic support coupler provides frictional control to eliminate rattling and ensure consistent rotational operation, resolving the contradiction between strength and reliability.

Inventive Principle:
Principle #40Composite materials

2Duration of action of stationary object

If metal components are used for tie down assembly, then durability is improved, but manufacturing variations result in too little or too much friction between ring and clasp

Engineering Contradiction:
ImprovedurabilityVSAvoidfriction consistency
Core Design Contradiction:
Duration of action of stationary objectVSManufacturing precision

Solution Approach 1:

The plastic support coupler acts as an intermediary component between the metal ring and metal clasp. It mediates the interaction by providing consistent frictional control, compensating for manufacturing variations in the metal components and ensuring reliable rotational control throughout the product lifecycle.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If metal ring and clasp are used, then structural integrity is improved, but the ring rattles or seizes up due to friction variations

Engineering Contradiction:
Improvestructural integrityVSAvoidrattling noise
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The patent converts the potentially harmful effect of friction variations (which cause rattling) into a beneficial controlled friction mechanism. The plastic support coupler is designed to provide optimal friction that prevents rattling while maintaining smooth rotational control, transforming the problem into a solution.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively controls rotational motion, eliminating or minimizing rattling and ensuring consistent operation despite manufacturing variations, while maintaining the robustness of metal components.

Implementation Method 1

The support coupler frictionally controls rotation of the ring with respect to the clasp

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP3802216B1Tie down assembly
Publication Date: 2023.08.23 ILLINOIS TOOL WORKS INC
  • EP3802216B1 patent drawingFigure 1~2
  • EP3802216B1 patent drawingFigure 3~4
  • EP3802216B1 patent drawingFigure 5~6

AI summary

A tie down assembly (200) includes a clasp (101), a ring (102) that is rotatably coupled to the clasp, and a support coupler (202) that is coupled to the ring. The support coupler frictionally controls rotation of the ring with respect to the clasp.