Pressure-Actuated Tieback Anchor for Wellbore Integrity

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Solution Overview

Problem

In the resource recovery industry, it is challenging to set a tie-back string of the correct length in a wellbore without introducing a leak path, which affects the integrity of the liner and casing system.

Innovation Solution

A tie-back string with an anchor and actuator section, featuring a sleeve forming a first chamber and a setting piston forming a second chamber, where a pressure differential between the chambers moves the setting piston to engage the anchor, ensuring secure coupling and pressure integrity between the tie-back string and the casing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a tie-back string is lowered into the wellbore to connect the liner and wellhead, then the liner can be secured to the wellhead, but a leak path may be introduced compromising the integrity of the liner and casing system

Engineering Contradiction:
Improveintegrity of liner and casing systemVSAvoidleak path
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent employs hydraulic pressure differentials to actuate the setting piston, which in turn engages the anchor to secure the tie-back string. By using fluid pressure control, the system achieves reliable anchoring without mechanical contact that could create leak paths, thus maintaining the integrity of the liner and casing system.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The patent replaces traditional mechanical anchoring mechanisms with a pressure-actuated piston system. The setting piston is moved by pressure differentials between chambers rather than direct mechanical engagement, reducing the risk of creating leak paths while achieving secure tie-back string anchoring.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If a pressure differential is created to move the setting piston to engage the anchor, then secure coupling is achieved, but the device complexity increases

Engineering Contradiction:
Improvesecure coupling of tie-back stringVSAvoidcomplexity of actuator section
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The actuator section features a nested configuration where the setting piston is positioned within the sleeve, and both components are integrated into the tie-back string body. This nested arrangement allows the pressure differential mechanism to be contained within the existing string structure, reducing overall device complexity while maintaining secure coupling functionality.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The sleeve and setting piston configuration serves multiple functions: it acts as both the actuation mechanism and the sealing barrier, while the pressure differential system simultaneously controls piston movement and ensures anchor engagement. This multi-functionality reduces the need for separate components, thereby reducing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method allows for reliable and leak-proof anchoring of the tie-back string, maintaining pressure integrity and enabling efficient transmission of pressure signals, thus enhancing the stability and functionality of the wellbore system.

Implementation Method 1

A pressure differential is created between the first chamber and the second chamber to move the setting piston to engage the anchor of the tie-back string

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Data Source

PatentUS11313190B2Electric set tieback anchor via pressure cycles
Publication Date: 2022.04.26 BAKER HUGHES OILFIELD OPERATIONS LLC
  • US11313190B2 patent drawing
  • US11313190B2 patent drawing
  • US11313190B2 patent drawing

AI summary

A tie-back string and a method of coupling the tie-back string to a casing is disclosed. The tie-back string is disposed within the casing. The tie-back string includes an anchor and an actuator section. The actuator section including a sleeve that forms a first chamber and a setting piston that forms a second chamber. A pressure differential is created between the first chamber and the second chamber to move the setting piston to engage the anchor of the tie-back string.